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IPC -7095C
Design and Assembly
Process Implementation For
BGAs
1
Overview
With the introduction of BGA
components, things had to change:
?? New design
?? New assembly process
?? New repair process
?? New inspection techniques
All information in this presentation is adapted from the IPC-7095C document
2
Scope
?? Covers the challenges for
implementing all types of BGA
components
?? Information in document focuses
on inspection, repair and reliability with BGA components
3
Purpose
?? To provide practical and useful
information to users of BGA
components
?? Target audience is managers,
design and process engineers,
operators and technicians
4
Intent
?? This document identifies many of the
issues involved which will influence
the implementation of a robust BGA
assembly process
?? The accept/reject criteria is found in
J-STD-001 and IPC-A-610
5
Applicable Documents
There is a list of
??27 IPC Documents
??16 JEDEC Documents
6
Why BGA Components
?? Peripheral devices with 1.00 mm pitch have
become commonplace, however these
packages cannot accommodate more than
84 pins.
?? Larger pin count devices require lead
pitches on 0.65 mm, 0.5 mm or 0.3 mm
?? Therefore at these pitches leads are very
fragile and susceptible to damage.
?? The BGA eliminated lead and coplanarity
problems
7
BGA Package Manufacturing
Process
8
Infrastructure
?? Land Patterns and circuit board
considerations.
?? Technology comparison
9
Conductors Between BGA
Connections
?? This gets into the size of the BGA and the
number of traces which can be used between the balls of the BGA component
10
Conductor Width to Pitch
Relationship
11
Infrastructure
?? Assembly Equipment Impact
?? Stencil Requirements
?? Inspection Requirements
?? Test
12
Limitations and Issues
?? Visual inspection
?? Moisture sensitivity
?? Rework
?? Cost
?? Availability
?? Voids in BGA
?? Open joints
?? Head-on-Pillow phenomenon
?? Standards and their adoption
?? Reliability concerns
13
Limitations and Issues
3.5.8 Pad Cratering – defined a
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