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SURFACE
VEHICLE
RECOMMENDED
PRACTICE
J2464 NOV2009
Issued 1999-03
Revised 2009-11
Superseding J2464 MAR1999
(R) Electric and Hybrid Electric Vehicle Rechargeable Energy
Storage System (RESS) Safety and Abuse Testing
RATIONALE
Abuse testing is performed to characterize the response of a Rechargeable Energy Storage System (RESS) to off-normal
conditions or environments. The primary purpose of abuse testing is to gather response information to external/internal
inputs that are designed to simulate actual use and abuse conditions. This response information is used to expose the
hazards, if any, associated with a given RESS under a given set of use and abuse conditions and to help quantify the
hazard mitigation efforts that should be taken for a particular RESS design.
The revisions are intended to expand the scope of SAE J2464 to include other types of electric energy storage devices
and vehicular applications, make the test results more quantitative as well as incorporate improvements in test
procedures and data analysis.
TABLE OF CONTENTS
1. SCOPE 3
1.1 Purpose 3
2. REFERENCES 4
2.1 Applicable Publications 4
2.1.1 SAE Publications 4
2.2 Related Publications 4
2.2.1 Electrochemical Society Publications 4
2.2.2 Sandia National Laboratories Publications 4
2.2.3 AIHA Publication 5
2.2.4 EUCAR Publication 5
2.2.5 United Nations Publication 5
3. DEFINITIONS 5
3.1 Active Protection Device 5
3.2 Ambient Temperature 5
3.3 Battery 5
3.4 Capacitor 5
3.5 Capacity 5
3.6 Cell 5
3.7 Combustible and Flammable Liquids 6
3.8 Device Under Test (DUT) 6
3.9 Effluent 6
3.10 Emergency Response Planning Guidelines, Level 2 (ERPG-2) 6
3.11 Explosion 6
3.12 Fire or Flame 6
__________________________________________________________________________________________________________________________________________
SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this
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