高分子材料加工技术专业英语 Molding Processes Manufacturing_Plastics.pptVIP

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2020-11-09 发布于北京
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高分子材料加工技术专业英语 Molding Processes Manufacturing_Plastics.ppt

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Manufacturing Plastics Extrusion This process can be compared to squeezing toothpaste from a tube. It is a continuous process? used to produce both solid and hollow products that have a constant cross-section. E.g. window frames, hose pipe, curtain track, garden trellis. Thermoplastic granules (below) are fed from a hopper by a rotating screw through a heated cylinder. The die which is fitted to the end of the extruder barrel? determines the cross-section? of the extrusion. Injection Moulding Injection moulding is a highly automated? production process for producing large quantities of identical items.? Granulated or powdered thermoplastic material is heated, melted and then forced under pressure into a mould.? Once in the mould? the material cools, forming a component that takes on the shape of the mould cavity. This toy saxophone has been made in? high impact polystyrene (HIPS). Plastic powder or granules are fed from a hopper into a hollow steel barrel which usually contains a rotating screw. The barrel is surrounded by a jacket of heaters which melt the plastic material as it is carried?along the barrel by the? screw towards the mould. This part of the process is similar to the heating and compacting stages in the extrusion process. The screw is forced back as the melted plastic collects at the end of the barrel . Once a sufficient charge of? melted plastic has accumulated? a hydraulic ram forces the screw forward injecting the thermoplastic through a sprue into the mould cavity. The two part mould shown in the photo below has been machined from high chromium steel (stainless). Moulds like this one cost several? thousand pounds to manufacture. However this can be economic as many thousands of components can be produced from a single mould thus resulting in a low cost per item. Different moulds have to be fitted to the machine whenever a new type of product is required. Blow Moulding Extrusion blow moulding is an automated? process that is used extensively