高频加热原理学习.docVIP

高频感应加热与分拣技术 摘要 进入21世纪，随着高新科技的日新月异和工业发展的自动化趋势下，工业上对金属材料的加热上有了新的要求，高频感应加热技术也有了更进一步的发展前景，目前高频加热技术具有对金属材料加热速度最快，效率最高，损耗最低的优势，高频加热技术已经是金属加工行业使用最广泛的设备。高频感应加热之所以越来越来受到各大金属加工行业的青睐，最主要的还是因为它更利于未来的自动化控制，目前很多传统的工件加热技术已经完全不能满足当代的自动化控制的要求，现在的工厂大部分都采用基于组态等相关软件的自动化过程控制，比如传统的金属加热领域一般采用普通煤炭或天然气加热，这种加热方式最大的问题是加热速度慢，污染严重，而且温度不能精确的得到控制，对产品的合格率也会收到比较大的影响。而且这种方式一般成本都很高，所以经济效益不高，慢慢都会被淘汰。高频感应加热采用的是高频电流通过感应线圈从而产生电磁感应效应，对金属工件本身产生感应电流，它的加热方式不是普通的锅炉导热原理，能量损耗更小，因为它是金属工件本身产热，不需要外部导热。在控制方面也非常智能，只需要控制电流的频率和大小就可以精确的控制温度，发热时间很短，甚至几秒就能达到1200多度的高温，这是传统方式加热所不能比拟的。本次设计主要是针对高频加热的自动化控制做了研究，利用组态王软件来实现相关变量的控制和监控，采用不同工件对温度的要求不同而实现高频加热与分拣的完美结合，再这个领域实现更进一步的完善。 关键词：高频感应加热；电磁感应；组态王；自动化 ABSTRACT Into the 21st century, along with the high and new science and technology progress and industrial development trend of automation, industrial heating of metal materials with the new requirements, high frequency induction heating technology has further prospects for development, the high frequency heating technology for metal material heat the fastest, most efficient, loss minimum, the advantages of high frequency heating technology has been the most widely used in metal processing industry is the equipment. High frequency induction heating is more and more get the favour of the metal processing industry, the main or because it is in favor of the automatic control of the future, at present many traditional workpiece heating technology has been completely unable to meet the requirements of modern automation control, now the factory are mostly based on configuration software related to the automation of process control, such as the traditional metal heating areas generally USES ordinary coal or natural gas heating, the heating mode the biggest problem is that the heating speed is slow, pollution is serious, and the temperature cannot be precisely controlled, for the product percent of pass will also receive a larger impact. And this way the general cost is very high, so economic efficiency is not high, slowly will