（机械工程专业论文）基于hypermill的整体叶轮五轴高速数控加工技术研究.pdfVIP

基于HyperMILL 的整体叶轮五轴高速数控加工技术研究 摘 要 五轴加工技术是以加工高复杂性零件、提高复杂性零件加工质量和提高复 杂性零件加工效率为基本特征，解决普通三轴数控机床所不能解决或解决不好 的加工问题，它是近些年来在世界上迅速崛起的先进制造技术之一。五轴加工 技术充分利用刀具的最佳切削点或通过进一步优化刀具和工件的位姿角来进行 切削，从而获得更高的切削效率和更好的加工表面质量。 以五轴高速数控加工作为研究出发点，阐述了五轴切削加工的概念、特性、 应用现状及关键技术等，研究了高速切削加工工艺和路径策略，并以整体叶轮 加工为例，通过对五轴叶轮加工工艺方案的拟定，确定加工参数，计算出叶轮 的加工刀轨路径，生成机床加工代码，最后加工出合格的零件。 CAM 技术是五轴高速数控加工中关键技术之一，论文以HyperMILL 平台， 研究了HyperMILL 软件的高速加工策略和整体叶轮五轴加工的路径规划，有效 地减少了加工循环次数、减少加工步骤，提高了加工精度和加工效率。 关键词：HyperMILL ；五轴加工；高速加工；整体叶轮；自由曲面 2 The Research on the Five-Axis and High-speed NC Machining of Integrated Impeller Based on HyperMILL ABSTRACT Five-axis Machining Technology has its basic characteristics of manufacturing complexity machine parts, improving quality of the machine parts and accelerating the speed of machining. This technology solves the problems which cannot be solved by three-axis NC and becomes one of key advanced machining technologies in the world. Five-axis Machining Technology can achieve a better cutting efficiency and a better surface quality of part by making the mo st of cutting point of cutting tools and optimizing the position and pose between cutting tool and work-piece. In this paper, the conceptions, the characteristics, the current situation of applications and the key technologies are discussed based on high cutting speed on five-axis NC. The techniques of cutting speed and strategies of cutting path are also studied. Then, to take integral impeller as an example, this paper defines the scheme of cutting techniques, conform the cutting parameters, calculates the paths of cutting tools and builds the code of NC. A qualified impeller can be cut by code mentioned above. The technology of CAM is o