塑胶射出成型问题诊断与产品模具设计.pptx

模具設計的優先順序 Priorities of Mold Design;澆注系統設計的優先順序 Priorities of Filling System Design;豎澆道 Sprue;壁厚不均是注塑成型中最大的麻煩製造者。 這對薄壁產品尤然。 這些麻煩包括了遲滯現象、短射、凹陷、發赤、噴流、翹曲及長冷卻時間等；目前都可用CAE以直接或間接的方式預測。 Non-uniform wall thickness is the biggest trouble maker in plastic injection molding. This is especially true to thin-wall part. The troubles, including hesitation, short shot, sink mark, blush, jetting, warpage and long cooling time etc., can be predicted, directly or indirectly, by using CAE. ;壁厚設計 Wall Thickness Design;掏空設計 (1) Coring Out Design (1);差 [Poor];氣泡或/和凹陷的形成 Void or/and Sink Mark Forming;肋厚和內圓角半徑的影響 The Effect of Rib Thickness Fillet Radius;肋的底部厚度 Bottom Thickness of Rib;肋的設計 (1 ) Rib Design ( 1 ); 肋的設計 (2) Rib Design ( 2 );肋的設計 (3) Rib Design ( 3 );與側壁相連之凸轂 (熱塑性塑膠) Boss at Wall ( Thermoplastics );遠離側壁之凸轂 (熱塑性塑膠) Boss Away From Wall ( Thermoplastics ) ;外側凸轂 Outside Boss ;Where 1/r : 樑的曲率 curvature of the beam M : 彎曲力矩 bending moment E : 彈性模數 modulus of elasticity I : 斷面積對中立軸的慣性矩 moment of inertia of the cross- sectional area with respect to the neutral axis EI : 撓曲剛性 flexural rigidity;A variety of molded-in interlocks can add stiffness to thin-wall housing designs.;結構設計是薄殼成型零件的基礎。 Structural design is the base of thin-wall molding parts. 薄殼成型產品不僅僅是一趨勢，而且也是降低成本和提高競爭力的有效途徑。 Thin-wall molding part is not only a trend but also an effective way to achieve cost reduction and competitiveness increase.;熔膠波前推進 Melt-Front Advancement;熔接線 Weld Lines;材料 [Material] : PC-GF50;典型對頭熔接線伸張強度保留值 Typical Butt Weld Tensile Strength Retention Values;熔接線冷料井 Weld Slug Well;積風 Air Traps;排氣 Vent;每增加一個澆口，至少增加一條熔接線，同時增加一個澆口痕跡、增加流道的體積以及增加較多的積風。 Every time one gate is added, one weld line, at least, one gate mark, more runner volume and more air traps will be added. 在型腔能夠完滿充填的前提下，澆口數目是愈少愈好。 As long as the cavity is able to be filled appropriately, gates are the less the better. 為了減少澆口數目，每一澆口應就塑流力所能及的流長/壁厚比之內，找出可以涵蓋最大產品面積的進澆位置。 In