通用汽车供应商质量管理培训课件GM 1927-36 BIQS.pptxVIP

BIQS 2015;Global Supplier Quality MISSION: To be leaders of an enterprise approach to ensure our suppliers achieve launch and quality excellence.;Common Principles;BIQS 1Nonconforming Material / Material Identification;Part removed from the line/process/ department;All Suppliers are responsible for ensuring non-conforming material does not reach the customer. ;GM ;;;Containment Worksheet does not list all the potential locations Containment Worksheet exists but not used Containment without standardized work Reintroduction not clearly identified (is at or prior to point of removal) Hidden rework processes Breakpoint communicated before defect really understood Customer not notified…but then finds problem !! ;BIQS 2Layered Process Audit;Layered Process Audit (LPA);GM ;;;;;BIQS 3PFMEABIQS 4PFMEA – Risk Reduction Annual Review;General Notes: PFMEA Should be available for all part numbers /processes . PFMEA should Cover all processes including material handling , packing labeling . PFMEA should cover the rework , Bypass processes . Each Failure mode has one Severity number . Each failure Mode might have more than one cause . Each cause has its RPN number . S,O, D numbers should be taken based on PFMEA tables references . ; ;What is Risk Reduction Process: PURPOSE: Reduce the risk of a initial quality failures Error proofing past quality failures Ensure that Failure Modes have proper controls (prevention/detection) and work properly SCOPE: Assembly Area Manufacturing Operations Shipping / Receiving All Operations Other Support Functions RESPONSIBILITY (Examples): Ownership Engineering Manager Operations Manager Contingency Plan for All Situations;What are the PFMEA processes for Risk Reduction: PFMEA Review Process: Cross-functional teams shall review PFMEA’s periodically. PFMEA Reactive Risk Reduction Process: Risk Reduction through review of past quality issues. Proactive Reverse PFMEA Process: Reverse PFMEA is an on-station review of all failure mode