悬臂支架铸造工艺设计说明书.docxVIP

xxxxxxxxxxxxxxxxxx 课程设计报告 课程设计名称： 悬臂支架铸造工艺设计 学生姓名： xxxxxxxxxxxxxxx 学 院： xxxxxxxxxxxxx 专业及班级： xxxxxxxxxxxxxx 学 号： xxxxxxxx 指导教师： xxxxx xxxxxxxxxxxxxxx 摘要 铸造生产通常是指用熔融的合金材料制作产品的方法，将液态合金注人预先制备 好的铸型中使之冷却、凝固，而获得毛坯或零件，这种制造过程称为铸造生产，简 称铸造，所铸出的产品称为铸件。大多数铸件作为毛坯，需要经过机械加工后才能 成为各种机器零件；有的铸件当达到使用的尺寸精度和表面粗糙度要求时，可作为 成品或零件直接应用。 本课程设计是为了获得ZG270-500悬臂支架的合理铸造工艺设计方案，初步设计 悬臂支架的铸造工艺方案，包括选择铸件的浇注位置及分型面，确定型芯的数量、 定位方式、下芯顺序、芯头形状及尺寸，确定工艺参数（如机械加工余量、起模斜 度、铸造圆角级收缩率等）以及浇注系统、冒口、冷铁的形状和尺寸及在砂型中的 布置等，通过Pro/e进行仿真，根据模拟结果进行分析，铸造工艺方案的合理性，然 后将所确定的工艺方案用文字和铸造工艺符号在 CAD零件图上表示出来，绘制铸造 工艺图。 关键词：铸造工艺设计，悬臂支架， Creo，CAD Usually refers to using the molte n alloy cast ing product on material products, the method of the liquid alloy preparati on beforeha nd good mold in injectio n cooli ng and solidification, and blank or parts, the manufacturing process is referred to as casting product ion ‘referred to as cast ing, cast ing out products are referred to as cast in g.As most of the casting blank, need after mechanical processing can be all kinds of machine parts;Some castings when to use the dimensional accuracy and surface roughness requi rem ent s, can be di rect l y appli ed as fini shed products or parts. This course is desig ned to obta in reas on ableZG270-500 can tilever cast ing process desig n, prelim inary desig n of can tilever cast ing process, in clud ing select ion of cast ing pouring position and parting surface, determine the number of cores, positioning way, the core order, core head shape and size, determ ine the process parameters (such as mach ining allowa nee, mould level An gle, casti ng the roun ded shri nkage rate, etc.) and the pouri ng system, riser and chill the shape and size and arra ngeme nt in the sand mold, etc, through the Creo simulati on, accordi ng to the result of simulatio n is an alyzed, the rati on ality of the casting process, then determine the processing plan in words and casting process represe ntati on in the CAD draw ing, mapp ing the cast ing process. Keywords: casti ng process