GW109_海事船用高速四冲程柴油机冷却水系统原理讲解.pdfVIP

COOLING WATER SYSTEMS TRAINING Auxiliary systems training Agenda for cooling water systems training • Function of the cooling water system • External system components • Internal system components • External cooling water systems • Understanding the system – centrifugal pumps • Understanding the system – simulation examples Function of the cooling water system Cooling water systems Function of cooling water system (ISO code 400) • The functions of the cooling water system are to: – Remove the heat generated by the engine and keep the combustion air and the lubricating oil at the nominal operating temperatures. • ~45% of the energy stored in fuel is transferred to shaft output, ~30% to exhaust gas heat, ~23% to cooling water heat and ~2% to radiation. • For example 750 rpm W6L32 engine has output of 3000 kW and heat generation to cooling water of 1786 kW at 100% engine loading. – Preheat the engine block prior to start. The functional components of the cooling water system • The main functional components include: – Heat exchangers: Heat sources generate heat to the system, heat sinks remove heat from the system. – Circulation pumps: Transfer the cooling medium (fresh water) between the heat sources and heat sinks. – Thermostatic control valves: Keep the cooling medium temperature at nominal level. • Additional functional components include: – Expansion tank – Air venting – Valves – Sensors Main functional components • Heat exchangers (either plate or tube type) – Heat sources • On engine – High temperature HT-circuit: Jacket cylinder heads, HT Charge air cooler. – Low temperature LT-circuit: LT Charge air cooler, Lubricating oil cooler. • External LT-circuit – MDO cooler, generator cooler, red