混凝土泵车臂架结构分析与优化设计.docx

混凝土泵车臂架结构分析与优化设计 Research on The Structure and Optimal Design of The Boom System of The Truck-mounted Concrete Pump 摘要 泵车是山汽车底盘、混凝土输送泵和布料臂等组成的用千输送混凝土的专用车辆，它可以借助臂架系统将混凝土的水平输送以及垂直输送相结合在一起，泵车性能优越，效率高，机动性好，在现代化建设的诸多领域有着无可替代的作用。 臂架系统是泵车中最为重要的部分之一。臂架结构是否合理将直接影响泵车 的工作性能和作业稳定性，臂架系统不仅要具备相当的整体刚度、强度，还必须具备出众的工作适应性和可靠性，因此，泵车臂架的设计制造必须有严格的要求， 对泵车臂架的研究是十分必要的。该文在综述了国内外泵车发展史与臂架研究现状的辈础之上，主要研究内容如下： 分析泵车臂架工作状态，确定节臂全部水平外伸的情况为最危险工作状 态， 在此工作状态下， 对某公司 HB37 型泵车臂架进行强度、受力和载荷分析， 为有限元分析的正确进行提供依据。 综合利用 PRO/ E、ANSYS 软件建立泵车臂架有 限元模型并在最危险工作状态下进行静强度分析。得到了泵车臂架在最危险工作状态下的位移和应力云纹图， 以及臂架的最大位移、最大应力位置，把握臂架系统的整体性能。 分析各节臂应力情况，针对材料利用最不充分的节臂提出优化方案，实现臂架系统的优化设计，实现减轻臂架重量的目的。 通过实验数据比对，验证有限元分析的正确性与合理性关键词：混凝土泵车； 臂架系统；有限元分析；优化设计 PAGE \* ROMAN PAGE \* ROMAN III ABSTRACT Concrete pump is a special vehicle used for conveying concrete and composed of car chassis, concrete delivery pump and boom structure. It can make use of the boom system for the horizontal transportation and vertical transportation of concrete combined together. Concrete pump car has superior performance, high efficiency and outstanding mobility, it plays an irreplaceable role in many areas of modernization The boom system is one of the most important part in the concrete pump car. The rationality of the boom structure will directly affect the performance and stability of the concrete pump car. Boom system must not only have good stiffness and strength, but also have superior adaptability and reliability. Therefore, boom system design and manufacture must have strict requirements, obviously, it is very necessary to do some experiment of boom system. This paper reviewed the development history and current research frame of arm pump car at home and abroad. The main content of the text as follows: I Analysis the conditions of boom system and determine the most dangerous operating condition. In this paper, I analysis some companys 37 meters boom system of concrete pump car. Calculated the strength of the boom system, the force value o