塔类设备吊装施工方案.pdf

目 录 1. 工程概 况 ························································ ·················3-147 2. 编制依 据 ························································ ·················3-147 3. 施工准 备 ························································ ·················3-147 4. 地脚螺栓及垫 铁 ························································ ········3-148 5. 塔类设备吊装方法简 述 ······················································· 3-149 6. 塔类设备组对、焊接技术要 求 ··············································3-154 7. 塔类设备安装技术要 求 ······················································· 3-156 8. 质量保证措 施 ························································ ···········3-159 9. 安全技术措 施 ························································ ···········3-159 10. 环境保护措 施 ························································ ··········3-160 11. 劳动力组 织 ························································ ·············3-160 12. 施工机具及手段用 料 ························································ ·3-161 1. 工程概况 1.1***有限公司一期工程招标文件安装工程共划分为两个标段:生产类设施安装 工程和公用、辅助设施工程及厂区地下管网安装工程，包括了本次工程的塔类设 备主要集中在精馏装置,最大的是其中几台精馏塔. 由于本方案编制时没有设备图及设备的重量，本方案编制时根据现有资料及以往 的施工经验进行，待资料齐全，经过详细验算后，再确定采用分段或整体吊装， 单独编制吊装方案指导现场施工。 2. 编制依据 2.1***有限公司一期工程招标文件,招标编号:TBEADJG-GC-006 2.2化工塔类设备施工及验收规范 HGJ211-85 2.3现场设备、工业管道焊接工程施工及验收规范 GB50236-98 2.4钢制塔类容器 JB4710-92 2.5钢制压力容器 GB150-1998 2.6大型设备吊装手册及相关起重机吊装性能表。 3. 施工准备 3.1技术准备 3.1.1施工前设备图纸、设备平面布置图、管口方位图等技术文件已齐全，并经 图纸会审。 3.1.2施工方案已批准，对作业组已进行技术交底和必要的技术培训。 3.2基础验收及处理 3.2.1设备基础已经施工完毕，具备安装条件，并办理了中间交接。 3.2.2基础验收的基本要求如下： 3.2.2.1基础施工单位应提交质量证明书、测量记录及设备基础有关施工技术文件， 基础应明显地画出标高基准线、纵横轴线，相应的建构筑物上还应表有坐标轴线。 设计要求做沉降观测的设备基础，应做出沉降观测水准点。 3.2.2.2基础外观不得有裂纹、蜂窝、空洞及露筋等缺陷。 3.2.2.3基础砼强度应达到设计要求，周围土方应回填、夯实、整平。 3.2.2.4设备基础表面和地脚螺栓预留孔中的油污、碎石、泥土、积水等均应清理 干净，预埋螺栓的螺纹和螺母应保护完好，放置垫铁部位的基础表面应凿平，且 面积应大于垫铁。 3.2.2.5基础各部尺寸及位置的偏差不得超过下表的规定： 序号 称 项 目 名 ）允许偏差（mm 1