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Thermal cracking 5
5.1 Introduction
Balancing product yield and market demand, without the manufacture of large
quantities of fractions having low commercial value, has long required processes
for the conversion of hydrocarbon derivatives of one molecular weight range and/or
structure into some other molecular weight range and/or structure. Basic processes
for this are cracking processes in which high-boiling constituents of crude oil are
cracked (thermally decomposed) into lower molecular weight, lower boiling mole-
cules, although reforming, alkylation, polymerization, and hydrogen-refining pro-
cesses have wide applications in producing premium-quality products (Parkash,
2003; Gary et al., 2007; Speight, 2014, 2017; Hsu and Robinson, 2017).
Thermal cracking is a high-temperature process (in some cases pressure is also
applied) in which the constituents of crude oil are decomposed to break molecular
bonds and yield products having a lower molecular weight than the feedstock. The
process is one of several cracking methods used in the crude oil industry to process
crude oil and other crude oil products for commercial use (Parkash, 2003; Gary
et al., 2007; Speight, 2014, 2017; Hsu and Robinson, 2017).
Cracking processes allow the production of lower boiling products such as meth-
ane, ethane, propane and butane [liquefied petroleum gas (LPG)], and naphtha from
higher molecular weight fraction or constituents such as gas oil and residua.
Thermal cracking is currently used to produce low-boiling fractions or distillates,
burner fuel, and/or crude oil coke. The major process variables are (1) feedstock
type, (2) temperature, and (3) pressure and residence time, which need to be consid-
ered to maximi
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