毕业设计（论文）-插座上壳注塑模具设计.doc

PAGE PAGE 1 题目：插座上壳的模具设计 摘要 本文主要介绍的是插座上壳注塑模具的设计方法。首先分析了插座上壳制件的工艺特点，包括材料性能、成型特性与条件、结构工艺性等，并选择了成型设备。接着介绍了插座上壳注塑模的分型面的选择、型腔数目的确定及布置，重点介绍了浇注系统、成型零件、合模导向机构、脱模机构、定距分型机构以及冷却系统的设计。然后选择标准模架和模具材料，并对注射机的工艺参数进行相关校核。最后对模具的工作原理进行阐述，以及在安装调试过程中可能出现的问题进行总结、分析，并给出了相应的解决方法。 本文论述的插座上壳注塑模具采用两板式结构，即浇注系统凝料和制件在不同的分型面脱出，采用一模两腔的型腔布置，最后利用推杆将制件推出。 关键词：插座上壳；注塑模；两板模；浇注系统；脱模机构； PAGE PAGE PAGE 10 Abstract The designing methods of injection mould of the charger shell are mainly introduced in this paper. First, the technological characteristics are analysed, including material properties, forming characteristics and conditions, the process of the structure, the forming equipment is selected.Then the parting line is selected, the number of cavities is determined.The specific introduction are made on gating system, cooling system,Molding parts, Steering mechanism, moulding mechanism, and spacer parting institutions.Then the standard mould bases and Mould materials are selected.and the technological parameters of the forming equipment is checked. Finally, problems that may emerge during the mold installation process are analysed and the appropriate solutions are provided. Threepence mould is used on the design of charger shell,that is pouring material and the plastic parts are ejected from different parting lines. there are four cavities in this mould,finally a stripper plate is used to push off the charger shells. Keyword:Charger shell;Injection mould;Two spence mould;Gating system;Moulding mechanism ; Space parting institutions 目 录 TOC \o 1-3 \h \z \u 6007 摘要 1 20620 Abstract 2 1590 绪论 4 13867 1.模塑工艺规程的编制 6 6238 1.1塑件的工艺性分析 7 11455 1.1.1塑件的原材料分析 7 19234 1.1.2塑件的结构和尺寸精度及表面质量分析 7 30741 1.2计算塑件的体积和质量 8 18648 1.3塑件注塑工艺参数的确定 9 16357 1.4塑料成型设备的选取 10 3631 2.注塑模的结构设计 11 31407 2.1分型面选择 11 6661 2.2确定型腔的数目及排列方式 12 3251 2.2.1模腔数量的确定 12 1295 2.2.2型腔的排列方式 13 9080 2.3浇注系统设计 14 1974 2.3.1主流道设计 14 23229 2.3.2分流道设计 15 26576 2.3.3浇口设计 16 24016 2.3.4排气结构的