伟巴斯特产品质量先期策划与控制计划过程介绍和特殊要求.pptxVIP

ASQE: Tony Tian Nov., 6th, 2021;Webasto Part Development Step 伟巴斯特零件开发步骤 Technical Review Feasibility Agreement 技术交流和可行性协议 APQP Tracking Requirements 产品质量先期筹划与控制方案跟踪要求 PPAP Documents Package 生产件批准程序文件包 Carryover Part PPAP 移交零件的生产件批准程序 Engineering Change Management 工程变更管理 Other Requirement 其他要求;Development Step零件开发步骤;Development Step 零件开发步骤;技术交流 -- Technical Review可行性协议 -- Feasibility Agreement;High/Mid/Low Part Catalogue 高/中/低零件等级;APQP/PPAP Complexity Matrix 复杂程度矩阵 ;TECHNICAL REVIEW REPORT 技术交流报告 Supporting Documents 支持文件： Tooling design method 工装设计方法 Test plan 试验方案 Measurement plan 测量方案 CMM fixture/gage timing plan (CMM fixture for FOT, Gage no later than OTS) 三坐标测量支架/检具时间方案〔三坐标测量支架用于FOT样品，检具不晚于OTS〕 Resource / timing – Feasibility agreement 资源/时间-可行性协议 -Lesson learn 经验教训 -Package 包装 LOP 问题清单 Others 其他;Feasibility Agreements 可行性协议;Supplier Nomination供给商定点;APQP Tracking Requirements产品质量先期筹划与控制方案跟踪要求;Kick Off Meeting 工程启动会议;;;;;;Key Points关键点;;FOT samples request 第一次试样交样要求: - Measurement report (All dimensions 100% measured, min. 1 part for each cavity) – measured part with label 测量报告〔所有尺寸100%测量，每模腔最少一件〕测量过的零件要有标签 Action plan and schedule to recover dimensions 对尺寸改善的行动方案和时间表 70% dimensions must be in tolerance at least 至少70%的尺寸在公差范围内;Pre-OTS samples request 前期工程样件的样品要求: - Measurement report 测量报告; - 85% dimensions must be in tolerance at least 至少85%的尺寸必须在公差范围内; - 100%?Special Characteristics (including CC, SC, YC, YS) dimensions must be in tolerance; 100%?特殊特性尺寸〔包括CC，SC，YC，YS〕必须在公差范围内； - Action plan to recover the dimensions and schedule尺寸改善的行动方案和时间表; - Material reports and IMDS/CAMDS材料报告和IMDS/CAMDS; - Test progress review according to test plan. 根据试验方案评估试验进展;OTS samples request工程样件要求: - OTS parts are produced based on series production material and tooling closely to series production condition at the final production site. 工程样件是在最终量产的工厂，用量产的材料和模具在接近量产的条件下生产的样件。 - Measurement report, (All dimensions 100% measured, min. 3 part for each cavity) 测量报告，〔所有尺