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Serial Number:
Model:
J87S_08
Package Lay Out Feasibility
Page PAGE 2 of_ NUMPAGES 36_
Layout Number: EV9550020AWW(VERSION 04/07)
Date:
2006/07/07
Description: BUMPER ASSY W/FOG LAMP
Items
Comments
Signature
Model:
J87S_08
Package Lay Out Feasibility
Page_1_of 36
Initial Date: 2006/07/07
Layout Number: J87S-08 50020AWW(CAD Version 06/20)
Description: BUMPER ASSY W/FOG LAMP
Items
Lay Out Information
Confirm
Remarks
Yes
No
1
Is the lay out drawing completed for team review?
?
2
Does Fit/Finish meet margin intension?
?
3
Does the cooling opening area meet cooling performance?
?
4
Does Approach angle meet SDS?
?
5
Does towing function meet for SDS?
?
6
Does surface Radius meet the SDS or ECE?
?
7
Is color trim definition clear for (Treatment Color) parts design?
?
8
Does Material meet the Engineering requirement?
?
9
Is the serviceability considered due to parts lay out?
?
10
Does assembly process meet FLH productions?
?
11
Does the License Plate meet SDS?
?
12
Does the Fog Lamp s photometry meet ECE?
?
13
Is Mud Guard affected?
?
14
Is draft angle defined?
?
15
Fog Lamp Bezel masking suggestion.
?
Function
Signature
Date
Function
Signature
Date
Project Leader
PEM
Designer
AE
Craftsmanship
Production
CAD
Supplier
SE
APP
1
Is the lay out drawing completed for team review?
前保結構設計與Layout目前正在進行中。
FLH
東陽
2
Does Fit/Finish meet margin intension?
2.1福特尚未提供MARGIN CHART。
表1 MARGIN CHART與CAD差異性比對表
MARGIN CHART
CAD量測值
備註
Item
GAP
FLUSH
GAP
FLUSH
1
Wheel arc to Bumper
0+1.0
-0.5+0.5/-0.7
0
0
2
Fender to Bumper
0+1.0
-0.5+0.5/-0.7
0
0
6
Head Lamp to Bumper
2.0+-1.5
None
2.0
1.05
9
Grille to Bumper
TBD
None
2.0
None
10
Lower Mesh to Bumper
1.0 Max.
None
TBD
None
11
Skid-plate to Bumper
1.0 Max.
None
TBD
None
12
Fog Lamp to Bumper
5.0+1.0/-1.0
None
0
None
FLH
東陽
2.2 問題與建議
2.2.1 Wheel arc to Bumper Gap=0問題
圖2圖1可作業空間,大小約30*30mm1.現行組裝順序(Fender→Bumper→Mud-Guard→Wheel-arc)
圖2
圖1
可作業空間,大小約30*30mm
2.組裝方向(如圖1)
3. 如圖1 A處無法設計組裝機構,故無法達到
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