螺柱焊培训中文.pptxVIP

第1页/共51页螺柱焊培训中文第2页/共51页一、工艺流程1.接触2.垂直3.提升引弧小电流4.拉弧熔化大电流5.下落熔合6.凝结拔枪第3页/共51页一、工艺流程(时序图)Switch off point magnetic coil / linear motor关闭提升机构：电磁线圈/线性马达td:Drop down time下落时间Calculated timeSwitch on point magnetic coil / linear motor开启提升机构：电磁线圈/线性马达Weld time焊接时间Pilot current stabilization time引弧稳定时间 30Arc pilot current time引弧时间Start welding启动焊接第4页/共51页二、设备连接ETF送料器/PKE转接器DCE主机Hybrid cable控制线Fuse保险丝-Ul+UlKPK/PLM/LM焊枪Weld cable焊接线Cable package线束Flexible cable枪内焊接线- Measurement cable焊接测量线+ Common measurement cable接地测量线Workpiece工件Earth cable接地线第5页/共51页二、设备连接(故障)ETF送料器/PKE转接器DCE主机Fault故障：No SOW = X螺柱工件无接触Measurement line broken = X焊接测量线断Common measurement line broken = X接地测量线断Hybrid cableFuse-Ul+UlPK/PLM/LM焊枪Weld cableFlexible cableCable package- Measurement cable+Common measurement cableXXEarth cable工件凹陷第6页/共51页三、送钉时序Start stud feeding启动送钉programed loadtime顶杆先行后置时间(Delaytime for the blow air)(延迟送钉吹气)programed feedtime送钉吹气时间Load piston backward顶杆后置Load piston forward顶杆前置ca. 250msComplete stud feeding cycle送钉全过程第7页/共51页四、接地连接1.单工位多极(接地测量线串联，并联亦可)接地极(上部与工件接触)Earth cable接地线(50㎜2)接地排(底座绝缘)+ Common measurement cable接地测量线(≥1.5 ㎜2)第8页/共51页四、接地连接2.多工位(接地测量线并联)第9页/共51页四、接地连接3.两DCE单工位多极(常见于机器人工位)第10页/共51页四、接地连接4.1多DCE单工位多极(常见于机器人工位)90mm2对接线第11页/共51页四、接地连接4.2多DCE单工位多极(常见于机器人工位)90mm2延长线第12页/共51页Connection X2Safety control PCBFuses F4 - F8Fuses F1 - F3Main switchQ1Power pack电源板Safety control安全板DSP PWM电流板五、电路DCE正面Customer interfaceInterbus SFurther interfaces:Profibus-D parallel interface12 Control cable connection3 控制线连接端口45SMPS电源模块Earth connection接地线连接端口 1 2 3 4 5 Weld cable connection焊接线连接端口第13页/共51页RelayK2Central - CPU A4CCPU板RelayK1Main arccoilL1Customer interface A5通讯接口板Dummy plugforHandheld units五、电路DCE侧面第14页/共51页Not used400V~500V~440V~230V~230V~0V~L3D5 + D10Control for master contactorX8 供电安全板Fuse F5Power for Master Contactor220V / 1,0A semi time-lagX7 SOW信号电源 接至电流板Trafo 2Trafo 1X6 供电控制面板X5 供电CCPU板Fuse F3Safety circuitder 24V / 1,0 Aslow-blowFuse F2Control Panel20V / 0,5Asem