风机性能试验自动检测系统#.docxVIP

I / I / 9 毕业设计说明书 GRADUATEDESIGN 设计题目：风机性能试验自动检测系统学生姓名： 专业班级： 学 院：机械项目学院指导教师： 2008 年 06 月 18 日 摘 要 风机性能试验是在风机转速不变的情况下，改变风机运行工况、测量试验数 据、计算风机性能参数并绘制性能曲线(流量—全压曲线、流量—功率曲线、流量— 效率曲线)的过程[1]。它对于成品的检验和新产品的开发至关重要。 本文采用虚拟仪器技术，将传感技术、仪器技术和测试技术结合起来，进行了风机性能试验自动测试系统的硬件及软件设计。硬件上采用压差变送器、压力变送器和扭矩传感器检测各试验数据，实现了试验数据的自动采集；利用变频调速技术控制变频调速器输出信号的频率，实现了风机转速的自动调节；通过风管端口安装的蝶阀装置并用步进电机控制其旋转角度实现了风机运行工况的自动控制。软件上在 LabVIEW 虚拟仪器开发平台上，采用模块化设计方法，实现了采集信号的实时显示、控制信号的准确输出、试验数据的正确处理及应用最小二乘法对性能参数进行拟合从而实现了性能曲线的自动绘制及试验报告的自动生成。 整个系统具有界面友好、操作方便、功能齐全等优点，试验结果表明研制基于虚拟仪器的风机性能自动测试系统，增加了试验过程的稳定性，避免了人为的读数误差、计算误差以及相关数据不能同时记录所引起的试验结果的偏差。提高了测试 II / II / 9 精度和试验效率。可广泛应用于科研院所和风机生产厂家，具有较高的推广应用价值。 关键词：虚拟仪器；LabVIEW；数据采集；风机性能 PAGE \* ROMAN PAGE \* ROMAN IV / 9 Abstract Blower performance testing is the process of changing the operating mode of blower,measuring the testing data, calculating blower performance parameter and drawing the course of the characteristic curve (flow - press, flow - power, flow - efficiency) under the invariably rotational speed of blower. It is important to inspecting the finished product and development of the new products. Applying virtual instrumentation technology and combining sensing technology, instrument technology and technology of testing together, the author designed the hardware and software of blower performance testing automatically.In the hand of hardware，testing data is acquired automatically according to press-difference sensor， press sensor and torsionsensor;blower speed is adjusted automaticallyaccordingtofrequency conversionof transducerandworkingstate is auto controlledaccordingto change the rotatory angle of butterfly valve controlledby the step motor .In software，the module design method is applied on the developing platform- LabVIEW.The acquired data are showed real-timely and controlled messages are output precisely .The testing data are managed correctly and fitted in applyingleastsquaremethod ,so performance curve may be showed . The whole system has some advantages such a