数控机床排屑装置设计.docVIP

摘 要 机械加工时所产生铁屑的收集，搬运和冷却液的分离处理，对加工精度，效能和品质等有很大的影响。因此在金属加工线上的铁屑搬运装置就扮演了相称重要的功能。 刮板式输送机作为铁屑输送机中的一种，是一种挠性牵引的连续输送机械。它的牵引机构是刮板链，承载装置是中部槽，刮板链安装在中部槽的槽面。中部槽沿运输路线全线铺设，刮板链绕经机头、机尾的链轮接成封闭形置于中部槽中，可与机床加工机械和输送机推移装置配套。 刮板输送机在使用中要受拉、压、弯曲、冲击摩擦和腐蚀等多种作用，因此，必须有足够的强度、刚度、耐磨和耐腐蚀性。由于它的运输方式是物料和刮板链都在槽内滑行，因此运行阻力和磨损都很大。 关键词：铁屑输送机；刮板输送机；刮板链；强度 Abstract Iron generated when machining the collection, handling and separation process of the cooling liquid, on the machining accuracy, performance, and quality has a great influence. Therefore, iron filings in the metal processing line handling device has played an important function of proportionality. Scraper conveyor as Chip conveyor in one, is a flexible traction continuous conveyor machinery. Its traction is scraper chain, carrying device is a central trough, scraper chain installed in the central groove groove surface. Central groove along the transport route across the board laying around by scraper chain nose, tail sprocket connected to form a closed shape placed in the middle slot, can be used with the machine processing machinery and conveyors goes devices supporting. Scraper conveyor in use to tension, compression, bending, impact and corrosion and other effects of friction, therefore, must have sufficient strength, stiffness, wear and corrosion resistance. Because of its mode of transport is the material and glide in the groove scraper chain are therefore running resistance and wear are great. Keywords: Chip conveyor; scraper conveyor; scraper chain; strength 窗体顶端 窗体底端 目 录 第1章 绪论? ? 1 1.1 本课题的目的和意义? ? 1 1.2 国内外发展概况? ? 1 1.3 自动排屑装置发展趋势? ? 2 第2章 总体方案设计? ? 3 2.1 总体方案确定? ? 3 2.2 刮板输送机结构方案确定? ? 3 2.3 刮板输送机整体构造及传动原理? ? 4 第3章 刮板输送机性能计算? ? 6 3.1 输送量和功率计算? ? 6 3.1.1 输送量? ? 6 3.1.2 功率计算? ? 6 3.1.3 电动机选择? ? 8 3.1.4 减速机选择? ? 8 3.2 输送机零部件选择和计算? ? 8 3.2.1 刮板链条尺寸的选择和计算? ? 8 3.2.2 头轮参数的选择和计算? ? 9 3.2.3 尾轮参数的选择和计算? ? 10 3.2.4 传动链轮参数的选择和计算? ? 11 3.2.5 头部轴参数的选择和计算? ? 13 3.2.6 头部结构设计与计算? ? 14 第4章 刮板输送机动力学分析? ? 16 4.1 刮板输送机物理模型? ? 16 4.1.1 驱动系统物理模型? ? 16 4.1.2