2830管材折弯机结构设计.pdfVIP

摘要

管的弯制方法有很多，相应的设备也有很多，但大多数都是用手动或机械弯管

机加工生产出来的，而且多为冷弯。在实际中通常是根据生产对管的质量要求选择

相应的弯管机进行加工。本课题旨在寻求一种新的弯管工艺，在保证弯管质量的前

提下尽可能提高弯管的速度。

本着以上的目的，本课题研究设计了一款DW38液压全自动弯管机。它具有生产

效率较高，制造成本低。整台机器共有以下几部分组成：送料夹紧和送料机构、弯

曲夹紧机构、弯曲机构和切断机构四大部分组成。除了切断机构是由一台功率为

0.37kw的小功率三相异步电动机带动之外，其它的机构均采用了液压传动。弯管方

式采用辗压。在弯管的过程中，定模保持不动，固定在旋转平台上的动模进行靠模

完成管子的加工。

由于主要采用了液压传动的传动方式，和其它的液压设备相同，该液压全自动

弯管机在传动上大为简化，缩短了传动链，从而提高了动力的传动效率。本设备可

以一次完成两根管料的同时加工，所以加工效率较高。

关键词：弯管机齿轮传动液压缸

ABSTRACT

There

are

many

bending

method

of

tube,

so

the

corresponding

device

is

a

lot.

But

most

bending

machine

is

manual

or

mechanical

processing,

and

mostly

is

cold

.In

practice;

the

select

of

bending

machine

is

usually

based

on

the

quality

of

the

production

requirements

on

tube.

This

topic

seeks

to

find

a

new

elbow

technology,

in

ensuring

the

quality

of

pipe

bends

under

the

premise

of

improving

the

speed

as

much

as

possible.

In

the

above

purpose,

the

research

design

of

a

hydraulic

automatic

tube

bending

machine.

It

has

higher

production

efficiency,

low

manufacturing

cost.

The

whole

machine

is

a

total

of

the

following

components:

Feeding

clamping

and

feed

mechanism,

clamp

body

bending,

bending

bodies

and

cut

off

the

bodies

of

four

parts.

In

addition

to

cutting

off

body

by

a

low‐power

power

0.37kw

three

phase

induction

motor

drive,

the

other

agencies

are

using

a

hydraulic

transmission.

Rolling

Elbow

is

adopted.

In

the

bending

process,

scheduled

to

die

remain

intact,

fixed

on

the

rotating

platform,

the

dynamic

model

for

the

tube

to

complete

the

processing

by

the

module.

Since

the

main

use

of

the

hydraulic

drive

transmission,

and

other

similar

hydraulic

equipment,

automatic

bending

machine

of

the

hydraulic

drive

on

the

greatly

simplified,

reducing

the

transmission

chain,

resulting

in

improved

power

transmission

efficiency.

The

device

at

once,

while

two

pipe

materials

proce