电机转子绕线机设计.docx

电机转子绕线机

摘要

电机作为各类设备的动力源，已经广泛应用于社会各个领域。定子是电机的核心部件，其形成电磁场驱使转子旋转，故转子线圈绕制质量决定了电机的性能。定子骨架由中心开多极槽的薄硅钢片叠压形成外部封闭结构，电磁漆包线缠绕在内部各极硅钢片上，因此转子绕线要比普通的采用平绕法的电感线圈绕线和采用飞叉绕法的转子绕线复杂。目前国内转子大多仍采用手工绕制，加工效率低、线圈绕制质量差，已经无法满足当今对高性能电机的要求。电机带动主轴转动有通过同步带带动（软联接方式）和通过联轴器与轴直联（直联式）两种方式。本设计采用联轴器与轴直联连结方式，即硬联接方式。排线机构和绕线机构与其他的绕线机大同小异，但是绕线机的自动剪切和接入采用了剪压线机构。本文通过分析电机转子绕线机的结构特征，研究其自动绕线原理，研发电机转子自动绕线机，实现电机转子自动绕线。

关键字：转子；联轴器；绕线机；电机；自动

MotorRotorWinder

Abstract

Motorshavebeenwidelyappliedtoallareasofsociety,whichareregardedasthepowersourcesofthevarioustypesofequipment.Therotoristhecorecomponentofthemotorrotor,androtationofrotorisdrivenbyelectromagneticfield,whichisformedbythemotorrotor,sowindingqualityforrotorcoildirectlyaffectstheperformanceofthemotor.rotorframeismadebythinsiliconsteelsheets,manyslottedholesarepunchedoutonthecenterofthesiliconsteelsheets,sorotorframepossessestheclosedstructure,theelectromagneticwirecoiliswindedonthepolesofthesiliconsteelsheet,therefore,thewindingofrotorcoilismorecomplicatedthanthewindingofinductancecoilbyflatwindingmethodandrotorcoilwhichisusingflyingforkwindingmethod.Atpresent,mostoftherotorcoilisstillusingmanualwindingatdomestic,becauseofthelowwingdingefficiencyandpoorqualityofcoilwinding,thiswindingwayhasalreadydissatisfiedtherequirementsforhighperformancemotor..Therearetwowaystomakethemachinemotoredthespindletorotate,includingtimingbeltmotoring(soft-linkapproach)anddirect-couplingwiththeaxisthroughthecoupling(direct-coupled).Usethearctimingbeltasthelinks,thatisthesoft-linkapproach.Inordertomakethelinkageofthethreeworkingposition,itusestimingbeltasthelinksofthethreeaxistoo.Whenwindingcoils,insertthecoilskeletonintotheconnectorlinkingtothespindle,andthanthecoilskeletoncanrotatebythesamestepofthespindle