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EC100Photo:CourtesyofSIGCombiblocGmbH,Wittenberg,GermanyQualityControlSystemforExtrusionProcesses08/2006,Rev.G2
RaytekConfidentialContentSystemApplicationSystemComponentsSystemFunctionsSystemBenefitsSpecifications/References
RaytekConfidentialManufacturingofbondedmulti-layermaterials
Consistsofcardboard,paper,aluminum,filmsandseverallayersofpolymers,mainlypolyolefines
Highcoatingspeedupto700m/min.
Thepolymersfeedsthroughseveralextruders
attemperaturesofupto320-335°C
Themeltisfedoverwideflatdies(upto4m)
andlaminatedontothesubstrateTheProcess
RaytekConfidentialTechnologicalChallengesUniformcoatingwithoutanyerrorsGoodadhesionbetweenthelayersUniformthicknessoftheindividualpolymerlayersIncreasingneedforqualitycontrolathigherproductionspeedsAlready10°CtemperaturedifferenceinfluencesadhesionandthepolymerfilmtearsoffThermocouplesarenotrepresentativeforthetemperaturedistributionofthemeltcurtain
RaytekConfidentialEdgeWavingPossibleReasons:TemperaturedifferencesintheedgezonesGelparticlesTolowviscosityofthepolymermaterialatacertainspeedMosthappenderrorontheoutsidepolymerlayer
RaytekConfidentialMeasurementSolutionsLaserScannerforholedetection
?veryhighcost,detectsallholesizes
VideoCameraforedgeinspection
?lowcost,needforopticalcontrast,no
temperatureinformation,noholedetection
InfraredScanner
?lowcost,candetectholes,edgeinspection,temperatureinformation
RaytekConfidentialIRScannerSolutionWindupIRScannerExtruderDieMeltCurtainSubstrateUnwindSubstrateChillRoll
RaytekConfidentialDieIRScannerLaminatorExample:multi-layermaterialforbeveragecontainersIRScannerSolution
RaytekConfidentialIRScannerSolutionMelt
Curtain
RaytekConfidentialSystemComponentsExtrusion
ProcessConverterIRScannerRS485PCRS232BoxRS232TriggerAlarmLaserAdjustableMountingBaseDataTempEC100Software
RaytekCo
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