滑轨快速滑动异响异音问题.pptx

C4904W骨架后端异音分析报告

一、问题描述2015.1.11下午将重庆退回的C4904W主驾座椅退回的缺陷件进行确认。确认方法：来回拉动滑轨，人工听音确认滑轨异音确认结果：滑轨在向后拉动至极限状态的过程中，发生异音。异音源来自于后端的矮边的上球道。2

1.首先进行钢球异音的确认，将滑轨移动至异音状态。锁定此状态，测量钢球在滑轨中的问题，确认异音源。后端球挡点图纸要求：上球道：108.64±1下球道：86.64±13二、原因分析高边矮边钢球至端面距离球挡点实测距离钢球至端面距离球挡点实测距离上1#1361093#111110下2#129874#10087从实测数据得出，后端矮边上球道中的钢球已经碰到球挡点，异音来自于此处

2.进行滑轨轨型确认，轨型数据满足要求4上轨16.2±0.331.79±0.417.73±0.441.03±0.516.3432.0517.5940.716.432.0317.4940.8816.4631.8917.5340.8816.331.9417.5840.7816.3632.0117.5440.916.432.0317.4840.72直线度0.160.160.110.2下轨15.7±0.332.8±0.350.4+0.7-0.540.07+0.7-0.26.25±0.313.5+0.4-0.815.9632.8750.5740.216.1913.5715.8332.9750.4340.236.0913.3415.8832.9950.6340.186.0615.8833.0550.5240.196.0415.9133.0350.4140.166.1115.9133.0150.4640.126.2直线度0.130.180.220.110.160.23结论：目前异音零件的直线度根据经验，较为OK

5切割滑轨，轨型截面对比，从截面可以看出NG与OK零件无差异

6NGOK

7NGOK

3.滑轨钢球至端面的距离数据统计84W左侧编号前端上轨高边前端上轨矮边前端下轨高边前端下轨矮边后端上轨高边后端上轨矮边后端下轨高边后端下轨矮边1146.29141.1116.1117.32153.12151.6124.8128.32147.3141.14115.04118.77152.22153133145.49144.61115.16121.63152.89147.95127.24126.784146.59144.8115.02114.31151.3148.6124.46126.135145.19145.89114.43117.29151.6147.11121.44123.476140.91144.87115.49115.63153.31148.29125.71128.157139.8145.1114.39114.75154.26147.88126.49124.898143.32144.07115.78115.02153.2147.29123.72127.89144.98143.97115.72122.03153.72146.81127.04126.0610146.92141.75115.96121.77152.98148.59127.04126.87最大值147.3145.89116.1122.03154.26153.93127.24128.3最小值139.8141.1114.39114.31151.3146.81121.44123.47极差7.54.791.717.722.967.125.84.834W右侧编号前端上轨高边前端上轨矮边前端下轨高边前端下轨矮边后端上轨高边后端上轨矮边后端下轨高边后端下轨矮边1150.19144.8711689148.72117.55117.082151.37148.71123.19118.24138.13147.28116.15123.243148.61148.98121.53120.14147.02146.87119.32123.24150.09148.62120.83118.16142.86146.27119.37122.265148.95148.18121.96118.16143.85147.37118.55121.436146.78148.56121.1611967118.44122.357148.85151.26115.4311594119.78120.838149.2149.88120.43118.94143.75139.36122.95122.89148.59149.38121.88120.65144.34145.68123.23123.4710148.75149.08121.23