数控车蜗杆完整版.pptx

GSK980TDb编程实例

（普车改数控）实例二蜗杆作者：袁宏

加工零件如下图----蜗杆蜗杆三维图

模数为8mm蜗杆计算得各部尺寸:槽底为5.577，深度为17.6

用切刀对蜗杆进行粗车采用分层车削旳措施先用切刀切出如图形状切刀刀头宽5mm

对蜗杆进行半精加工用略不大于40°旳车刀半精车，分三层车出如图形状.半精车刀头宽3mm

最终进行精车因为精车接触面积大，精车刀要开前角。

编制加工程序O0000T0101M3G99G0X100.Z100.Z30.M08G01X96.F3.M98P060001G0X90.Z30.M98P060002G0X84.Z30.M98P060003G0X78.Z30.M98P060004G0X72.Z30.M98P060005G0X66.Z30.M98P050006

T0202G0Z30.W-3.919M98P120237G0X84.Z30G01W3.919M98P120238G0X72.Z30.G01W-1.735F3.M98P110007G0X72.Z30.G01W1.735F3.M98P110008G0X61.Z30.编制加工程序

编制加工程序M98P080007G0X61.Z30.M98P080008T0303M98P260009M98P260010M30

编制加工程序O0001G0U-0.5G0U40.Z27.U-40.G0U40.Z24.897U-40.G0U40.Z33.U-40.G0U40.

编制加工程序Z35.603U-40.G0U40.Z30.U-40.M99O0002G0U-0.5G0U40.Z25.989U-40.G0U40.Z34.011U-40

编制加工程序G0U40.Z30.U-40.M99O0003G0U-0.5G0U40.Z27.081U-40.G0U40.Z32.919U-40

编制加工程序G0U40.Z30.U-40.M99O0004G0U-0.5Z25.673G0U40.Z34.327U-40.G0U40.

编制加工程序Z30.U-40.M99O0005G0U-0.5Z26.765G0U40.Z33.235U-40.G0U40.Z30.U-40.M99

编制加工程序O0006G0U-0.5G0U40.Z30.U-40.M99O0007G0W-0.1G0U40.W140U-40M99

编制加工程序O0008G0W0.1G0U40.W140U-40M99O0009G0W-0.05G0U40.W140U-40M99

编制加工程序O0010G0W0.05G0U40.W140U-40M99

备注1：程序按切刀刀头5mm螺纹刀刀头3mm编制。2因为Z向对刀不精确，故精车最佳留点余量手动赶刀。3粗车、半精车、精车转速根据详细情况选定。

谢谢！