球墨铸铁附铸试棒铸造工艺流程.pdf

球墨铸铁附铸试棒铸造工艺流程

英文回答：

NodularCastIronCast-onTestBarCastingProcess.

1.RawMaterialPreparation.

Selecthigh-qualitynodularcastironastheraw

material.

Ensuretherawmaterialmeetsthechemicalcomposition

andmechanicalpropertyrequirements.

2.MoldMaking.

Designandfabricateamoldthataccuratelyreproduces

theshapeanddimensionsofthetestbar.

Useasuitablemoldmaterialthatcanwithstandthe

moltenmetalandresistdeformation.

3.CoreMaking(IfNecessary)。

Ifthetestbardesignincludesinternalfeatures,

createcorestoformthehollowsections.

Usesuitablecorematerials,suchassandorceramic,

thatcanwithstandthemoltenmetalandprovidethedesired

shape.

4.Assembly.

Assemblethemoldandcore(ifused)tocreatethe

castingcavityforthetestbar.

Ensureproperalignmentandsecurethemoldcomponents

topreventmetalleakage.

5.Melting.

Meltthenodularcastironinanelectricorinduction

furnace.

Controlthemeltingprocesstoachievethedesired

temperatureandchemicalcomposition.

6.Casting.

Pourthemoltencastironintothemoldcavitythrough

asprueandgatesystem.

Useanappropriatepouringtemperatureandrateto

ensureproperfillingandsolidification.

7.SolidificationandCooling.

Allowthemoltenmetaltosolidifyandcoolgradually

withinthemold.

Controlthecoolingratetopreventdefectssuchas

shrinkagecavitiesorhottears.

8.RemovalandCleaning.

Oncethecastingisfullysolidified,removeitfrom

themoldandshakeoutanyloosesandorothercasting

media.

Cleanthecastingtoremoveanyremainingmold

materialorsurfaceimperfections.

9.InspectionandTesting.

Visuallyinspectthecast-ontestbarforanydefects

orirregularities.

Performmechanicaltestingonthetestbar,suchas

tensile,yield,