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IronmakingtechnologyofWISDRI
----PCIsystem
PurposeofPCI1PCIprocess2Corecompetitiveness3References4Contents
1PurposeofPCIComparedwithotherironmakingtechnologies,blastfurnaceisinanparablepositionwithrespecttoproductioncapacityofindividualunit,energyconsumptionandproductionquality.Butthedisadvantageofblastfurnaceisthatitneedshighqualitycoke.PCIcangreatlyreducecokedemandofblastfurnaceoncoke.Nowseveralblastfurnacesintheworldareinjectingpulverizedcoalof200kg/tormore.Around50%cokecanbereplacedbypulverizedcoal.IncreasingpressureofenvironmentalprotectionisanotherimportantmotivepromotingthedevelopmentofPCItechnology.
Replacingcokewithpulverizedcoalrelievesshortageofcokingcoal,reducesenvironmentalpollutionduringcokinganddecreasesironmakingcostandenergyconsumptioneffectively.1800*0.85-5701000=0.96Yuan/kgcoalProcurementcostcomparisonCoalprice:570Yuan/tCokeprice:1800Yuan/tBasedonreplacementratioof0.85,thecostsavingis:WorkingstepenergyconsumptioncomparisonCoking:102.72kgce/tPCI:27kgce/tBasedonreplacementratioof0.85,energyconsumptionisreducedby:102.72*0.85-27=60.3kgce/tcoalBasedonstandardcoalprice:570Yuan/t,thecostsavingis34.4Yuan/tcoal.Regardingequipmentdepreciationandoperatingcost,PCIshopismoreadvantageousthancokingplant.EconomicpurposeofPCI1PurposeofPCI
Benefit/day(10000Yuan)Coalratio(kg/tFe)RemarkableeconomicbenefitsofPCI!Themorepulverizedcoalblastfurnaceinjects,thecokereplaced,thehighertheeconomicbenefit,thelongerproductionblastfurnacecanmaintain.EconomicpurposeofPCI1PurposeofPCITable1PCIbenefits---Example:annualoutput4Mt/aofsteelworks
Blasttemperatureincreasedby100℃Cokeratioreducedby15~20kg/tTheoreticalcombustiontemperaturebeforetuyereloweredby60℃HighblasttemperaturePCIOxygenenrichmen
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