超超临界锅炉内螺旋水冷壁管横向开裂原因分析.pdfVIP

Vol.54No.11Nov.2021

超超临界锅炉内螺旋水冷壁管横向开裂原因分析

杨希锐

(中国大唐集团科学技术研究院有限公司中南电力试验研究院，河南郑州450000)

［摘要］通过宏观检查、光谱分析、显微组织观察、扫描电镜和能谱分析、力学性能试验等方法，对超超临界锅炉

吹灰器附近水冷壁管的横向裂纹进行了研究分析。结果表明：裂纹均起源于外壁呈平行分布，表现为穿晶特征，内

部充满腐蚀产物，为典型的热疲劳裂纹;吹灰器附近密封板及浇注料损坏是水冷壁管背火面产生热疲劳裂纹的主

要原因；吹灰汽源过热度不足使吹灰蒸汽凝结带水，水冷壁管向火面被吹扫后管壁冷热交替幅度偏大，在硫腐蚀的

共同作用下，发生腐蚀性热疲劳开裂。

［关键词］吹灰器；横向裂纹；穿晶；热疲劳；硫腐蚀

［中图分类号］TK225［文献标识码］B［文章编号］1001-1560(2021)11-0192-05

FailureAnalysisonTransverseCrackofSpiralWaterWallTubeinUltraSupercriticalBoiler

YANGXi-rui

(CentralSouthElectricPowerTestResearchInstitute,ChinaDatangCorporationScienceandTechnology

ResearchInstituteCo.,Ltd.,Zhengzhou450000,China)

Abstract：Thetransversecracksofthewaterwalltubenearthesootblowerinultrasupercriticalboilerwerestudiedbyusingmacroexamination,

spectralexamination,microstructureexamination,scanningelectronmicroscopyandenergyspectrumanalysis,mechanicalpropertytest.Results

showedthatthecrackswasoriginatedfromtheouterwallanddistributedparallel,showingtransgranularcharacteristics,andtheinnerpartwas

fullofcorrosionproducts,thecrackswerejudgedastypicalthermalfatiguecrack；thedamageofsealingplateandcastablenearthesootblower

wasthemainreasonforthethermalfatiguecrackonthebackfiresurfaceofwaterwalltube；theinsufficientsuperheatofsootblowingsteam

sourcecausedthesootblowingsteammixedwithwater.Afterthewaterwalltubewaspurgedtothefiresurface,thealternatingrangeofcold

andheatonthetubewallwastoolarge,corrosivethermalfatiguecrackingoccurredunderthecombinedactionofsulfurcorrosion.

Keywords：sootblower；transversecrack；transgranular；thermalfatigue；sulfurcorrosion