薄板拉延U形焊装构件点焊参数与变形分析.pdfVIP

HotWorkingTechnology2018，Vo1．47，No．15

薄板拉延U形焊装构件点焊参数与变形分析

钟文，项辉宇

(北京工商大学材料与机械工程学院，北京100048)

摘要：采用Abaqus有限元软件对SUS304不锈钢薄板拉延U形焊装构件的拉延成形和电阻点焊过程进行数值

模拟，并通过正交试验分析不同点焊工艺参数下薄板拉延U形焊装构件的焊接变形量，提出将点焊过程的刚性固定法

与火焰加热矫正法相结合的变形矫正方式。结果表明，影响U形焊装构件焊接变形的工艺参数主次顺序依次为焊接时

间、焊接电流密度、电极压力、保压时间，焊后变形量最小的最优工艺参数组合为焊接时间0．24S．焊接电流密度250

A／mm电极压力95MPa。保压时间0．16S。将刚性固定法与焊后火焰加热矫正法相结合，可以减小U形焊装结构的变

形量，同时使结构的残余应力分布更为均匀。

关键词：U形件；拉延成形；电阻点焊；变形

DOI：10．14158／j．cnki．1001-3814．2018．15．061

中图分类号：TG404；TG453文献标识码：A文章编号：1001—3814(2018)15-0236．06

AnalysisofSpotWeldingParametersandDeformation

ofSheetStampingU-shapedWeldedWorkpieces

ZHONGWen．XIANGHuiyu

(SchoolofMaterialsandMechanicalEngineering，BeijingTechnologyandBusinessUnive~ity，Beijing100048，China)

Abstract：111estampingandspotweldingprocessofSUS304satnilesssteelsheetstampingU·shapedweldedworkpiece

wassimulatedbyusingAbaqusfiniteelementsoftware，andtheweldingdeformationofsheetsatmpingU·shapedwelded

workpieceunderdifferentspotweldingprocessparameterswereanalyzedbyusnigorthogonaltests，andadeformation

correctionmethodcombiningrigidfixationmethodandflameheatingcorrectionmethodwasproposed．Theresultsshowthat

theprimaryandsecondaryfactorsinfluencnightedeformationofU—shapedweldedspecimenareweldnigtime，welding

currentdensity，electrodepressureandholdnigtime，andtheoptimumspotweldnigprocessparametersthattheweldstructure

hasminimaldeformationraeweldingtimeofO．24S，weldingcurrentdensiytof250A／mm2，elecrtodepressureof95MPaand

holdingtimeofO．16S．Themethodcombinnigtherigidfixationmehtodandflameheatingcorrectionmethodcanreducehte

defomrationofU—shapedweldedspecimenandmakehteresidualsrtessdistributemoreunifomr．

Keywords：U—shapedworkpiece；