基于MAGMA的旁通阀铸件熔模铸造工艺数值模拟及验证.docxVIP

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2024年第53卷第23期

Vol.53No.232024

热加工工艺

HotWorkingTechnology

ISSN1001-3814CN61-1133/TG

DOI:10.14158/j.cnki.1001-3814. rjggy@

基于MAGMA的旁通阀铸件熔模铸造工艺数值模拟及验证

匡锐1,杨国超2,杨小建2,马敏静2,李冰雪2,李丰2,徐龙2

(1.海装广州局,云南昆明650031;2.中国船舶集团有限公司第十二研究所,陕西兴平713102)

摘要院采用MAGMA数值模拟软件对旁通阀铸件的熔模铸造工艺进行数值模拟及优化袁通过分析金属液进入型

腔时的流动袁预判了可能因卷气尧断流等造成的气孔尧冷隔等缺陷遥并在此基础上重新优化了浇口杯位置袁对优化后工艺的充型尧凝固过程进行模拟袁预测了可能出现缩孔尧缩松风险的位置遥结果显示院工艺优化后袁充型过程中金属液流动比较稳定袁实现了铸件的顺序凝固袁没有出现孤立液相区袁仅有发生微小缩孔缩松的风险遥在实际试制时袁在浇道和内浇口等位置采用包保温棉来解决可能出现的缩孔尧缩松风险遥对试制生产的铸件进行X射线探伤及解剖验证袁未发现缩松尧缩孔尧裂纹等缺陷遥随炉试样化学成分尧力学性能等均满足技术要求袁这说明优化后的旁通阀铸件熔模铸造工艺合理遥

关键词院旁通阀铸件曰熔模铸造曰MAGMA曰数值模拟

中图分类号院TG249.5 文献标识码院A 文章编号院1001-3814(2024)23-0130-05

NumericalSimulationandValidationofInvestmentCastingProcessofBypassValveCastingBasedonMAGMA

KUANGRui1,YANGGuochao2,YANGXiaojian2,MAMinjing2,LIBingxue2,LIFeng2,XULong2(1.GuangzhouBureauofNavalEquipmentDepartment,Kunming650031,China;2.No.12ResearchInstituteofCSSC,Xingping713102,China)

Abstract院Theinvestmentcastingprocessofabypassvalvecastingwasnumericallysimulatedandoptimizedbyusing

MAGMAnumericalsimulationsoftware.Thecastingdefectssuchasporosityandcoldshutcausedbyairentrainmentanddiscontinuousliquidflowwerepredictedbyanalyzingtheflowofthemetalliquidintothemoldcavity.Onthisbasis,thepositionofthepouringcupwasre-optimized,andthefillingandsolidificationprocessesoftheoptimizedprocessweresimulated,andthelocationofthepossibleriskofporositydefectswaspredicted.Theresultsshowthataftertheprocessoptimization,themetalliquidflowduringthefillingprocessisrelativelystable,thesequentialsolidificationofthecastingisachieved,withnoisolatedliquidphasearea,anditonlyhastheriskofsmallshrinkage.Intheactualtrialproduction,packageofinsulationcottonwasusedintherunnerandinnergatetosolv