等离子电弧增材成形件的表面平整度研究 - 副本.docxVIP

《热加工工艺》2019年6月第48卷第11期

等离子电弧增材成形件的表面平整度研究彭雪,王克鸿

(南京理工大学材料科学与工程学院,江苏南京210094)

摘要：一般等离子增材过程中，常选择余高较高的工艺参数进行增材，但所能达到的表面平整度有限。采用高氮钢焊丝进行等离子电弧增材，研究通过降低焊道余高提高成形体表面平整度。通过测厚仪结合设计公式表征表面平整度。研究了焊道搭接率、余高和路径规划方式对成形件表面平整度的影响规律。结果表明：余高较小的增材件平整度均优于余高较大的平整度，层层正交的成形件平整度优于层层堆焊的成形件平整度，并确定不同余高对应的合适搭接率范围。可见，降低焊道余高，选择合适的搭接率和路径规划方式可在一定程度上改善表面平整度。

关键词：等离子增材；降低余高；高氮钢；表面平整度DOI:10.14158/j.cnki.1001-3814.2019.11.038

中图分类号：TG444+.2 文献标识码：A 文章编号：1001-3814(2019)11-0151-03

StudyonSurfaceSmoothnessofFormingPartsbyPlasmaArcAdditiveManufacturing

PENGXue,WANGKehong

(SchoolofMaterialScienceandEngineering,NanjingUniversityofScienceandTechnology,Najing210094,China)Abstract：Inthegeneralprocessofplasmaadditivemanufactureprocess,theprocessparameterswithhigherresidual

heightareoftenselectedandtheachievedsurfacesmoothnessislimited.Theplasmaarcadditivemanufacturingwascarriedoutbyusinghigh-nitrogensteelweldingwire.Theimprovementofsurfacesmoothnessofformingpartwasstudiedbyreducingthereinforcementoftheneldbead.Thesurfacesmoothnessischaracterizedbythicknessgaugecombinedwithadesignformula.Theeffectlawsofoverlapratio，weldbeadreinforcementandrouteplanningmodeonsurfacesmoothnesswereinvestigated.Theresultsshowthatthesmoothnessoftheadditivemanufacturingpartswiththesmallerresidualheightisbetterthanthesmoothnessoftheadditivemanufacturingpartswiththegreaterheight.Thesmoothnessofthelayer-by-layerorthogonalformingpartsisbetterthanthesmoothnessofthelayer-by-layerbuild-upweldedparts,andtheappropriateoverlapratiorangecorrespondingtoresidualheightswasdetermined.Itcanbeseenthat,thesurfacesmoothnesscanbeimprovedbyreducingreinforcementandadoptingappropriateoverlapratioandpathplanningmethod.

Keywords：plasmaadditive;decreaseofreinforcement;high-nitrogensteel;surfacesmoothness

等离子电弧增材制造技术具有热源集中，