基于变压边力的方盒形工件拉深工艺研究.docxVIP

HotWorkingTechnology2020,Vol.49,No.3

基于变压边力的方盒形工件拉深工艺研究付泽民,乔涛涛,张锁怀,赵志繁,熊伟杰

(上海应用技术大学上海物理气相沉积(PVD)超硬涂层及装备工程技术研究中心,上海201418)

摘要：利用有限元软件模拟了方盒形件分别在定值、直线递增、直线递减、V型等典型的压边力加载模式下的成形过程。比较后得到了较优的压边力加载模式。并结合成形实验不断地进行优化调整，得出一种相对更适合成形方盒形件的压边力曲线。从方盒形件拉深的模拟分析结果中可得：采用变压边力曲线的加载模式要比定压边力模式成形效果好，尤其是V型加载压边力模式更能有效地控制板材流动。在V型压边力曲线基础上，结合成形实验得到了最优变压边力加载曲线，其成形效果最好，可以有效地避免起皱和破裂。合理的变压边力可以改善板材冲压成形的性能。

关键词：有限元；盒形工件；变压边力；成形工艺DOI:10.14158/j.cnki.1001-3814.中图分类号：TG386.3+2 文献标识码：A 文章编号：1001-3814(2020)03-0106-04

StudyonDrawingProcessofSquareBoxWorkpieceBasedonVariableBlankHolderForce

FUZemin,QIAOTaotao,ZHANGSuohuai,ZHAOZhifan,XIONGWeijie

(ShanghaiPhysicalVaporDeposition(PVD)SuperhardCoatingandEquipmentEngineeringTechnologyResearchCenter,ShanghaiInstituteofTechnology,Shanghai201418,China)

Abstract：Theformingprocessofsquareboxpartswassimulatedbyusingfiniteelementsoftwareundertypicalblankholderloadingmodesuchasfixedvalue,linearincrement,lineardeclineandV-type.Aftercomparison,abetterloadingmodeofblankholderforcewasobtained.Combinedwithformingexperiment，continuousoptimizationandadjustmentwerecarriedout.Ablankholdingforcecurvewhichwasmoresuitableforformingsquareboxpartswasobtained.Fromthesimulationanalysisresultsofthedrawingofthesquareboxparts,itcanbeobtainedthattheloadingmodewithvariableblankholdingforcecurvehasbetterformingeffectthanthatwithconstantblankholderforcemode,especiallytheV-typeloadingblankholderforcemodecancontrolsheetmetalflowmoreeffectively.OnthebasisofV-shapeblankholderforcecurve,combinedwithformingexperiment,theoptimalvariableblankholderloadingcurvewasobtained.Theformingeffectisthebestandwrinklingandcrackingcanbeeffectivelyavoided.Reasonablevariableblankholderforcecanimprovethesheetmetalformingperformance.

Keywords：finiteelement;boxworkp