双曲线螺伞齿轮失效分析.pdfVIP

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双曲线螺伞齿轮失效分析

李卫民，柳亚输，秦步祥，李永波，魏仕华，于荣波

（泰州职业技术学院，江苏泰州225300）

摘要：

对20CrNiMo双曲线螺伞齿轮原材料、热处理质量等进行了分析，找出了齿轮早期失效3个主要因素：一是油位过

低、失油、缺油、选用润滑油质量不理想；二是轮齿接触区，距齿顶＜1mm，接触区的高度＜50%的齿全高，接触区的部位

不理想；三是轮齿在啮合运行过程中，如在严重超载、恶劣的路况环境等情况下，会受到较大的接触压力和较大的冲击，巨

大的动能转化为热能，使轮齿表面产生高温，导致轮齿早期磨损。

关键词：

20CrNiMo；双曲线螺伞齿轮；失效

中图分类号:TG333.62文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园21）11原园116原园4

FailureAnalysisofHyperbolicSpiralBevelGear

LIWeimin,LIYashu,QINBuxiang,LIYongbo,WEIShihua,YRongbo

(TaizhouPolytechnicalInstitute,Taizhou225300,China)

Abstract:Therawmaterialsandheattreatmentqualityof20CrNiMohyperbolicspiralbevelgearsareanalyzed.Three

mainfactorsforearlyfailureofgearsarefound.Oneislowoillevel,oilloss,oilshortage,andpoorqualityofselected

lubricatingoil.Thesecondisthecontactareaofthegearteeth,whichislessthan1mmfromthetopofthetooth,andthe

heightofthecontactareaislessthan50%ofthetotalheightofthetooth,andthecontactareaisnotideal.Thethirdis

thatthegearteethwillbeexposedtogreatercontactpressureandgreaterimpactinthecourseofmeshingoperation,such

assevereoverloading,harshroadconditions,etc.Thehugekineticenergyisconvertedintoheatenergy,whichcauseshigh

temperatureonthesurfaceofthegearteeth,leadingtoearlywearofthe