湿式自磨机生产过程的计算机自动控制.doc

摘　　要 本文首先综述了国内外选矿生产及磨矿作业自动化发展的情况，以本溪钢铁公司歪头山铁矿厂的φ5.5×1.8米湿式自磨机为研究对象，给出了采用微型计算机控制的系统。在分析了自磨机的工艺过程及生产特点之后，确定了控制方案。为了满足将来歪头山铁矿选矿车间的九台自磨机都采用计算机控制的要求，本文给出了计算机分布式控制网络的拓扑结构。为了使磨矿作业自动化水平向更高的层次发展，本文作者根据在工业现场调试计算机控制系统过程中的经验和体会，提出了自磨机矿处理量自寻最优的方法，在理论上对该方法进行了研究，并且对若干种控制方法进行了讨论。 在实现过程控制方案的过程中，作者利用STD总线系列模板组成的计算机控制系统，并把它作为前置机，编制了前置机的数据通讯，数据处理，控制给矿，控制料位，控制给水，控制浓度等程序。利用APPLE微型计算机作上位机，编制了上位机的全部应用软件，如：工况图形显示，定时打印，召唤打印，图表显示，数据通讯等程序。所有软件均在现场调试通过。 目前，该控制系统已投入试运行，运行结果达到了原设计要求。 Automatic control system’s study of wet autogenous grinding mill production process Abstract This paper summarizes the developing situation of mining industry and grinding work automation in the world at first. It gives the system controlled by microcomputer combining with the φ5.5×1.8 meters wet autogenous grinding mill of Wai-Tou-Hill ore factory, BenXi Iron Steel Company. After analyzing the production process principle and feature of the autogenous grinding mill, the control plan is determinded. In order to control nine autogenous grinding mills with microcomputer in mining shop of Wai-Tou-Hill ore factory, the microcomputer control distributed network is designed. For developing of grinding work automation, the author on the basis of rich experience of testing computer control system in the factory advances a self-optimizing controlling method about feed ore control, studies it in theory, and discusses some controlling methods. In the process of realizing the plan of using process control system, the author uses single board computer control system to composed of STD bus series model board as front-end control computer and uses APPLE microcomputer as management computer. The control software is implementated, such as data communication, data proceesing, feed ore control, feed water control, pulp density calculation, work state display, fixed and random print, table and diagram display, etc. The all software is debugged and passed in factory. The control system has been put to use now. The result of applic