产能管理(Capacity_Management).ppt

產能管理(Capacity Management) Outline 生產環境演變與相關管理工具之關係 製造環境分類 製造規劃及控制系統架構 產能管理相關概念 粗估產能規劃(RCCP) 產能需求規劃(CRP) 投入/產出規劃及控制(I/O Planning Control) 作業排程(Operation Sequencing) 結論 Competitive Priority 1950~1960 Cost ? 1970~1980 Quality ? 1990~2000 Delivery、Flexibility、Service ? Global-wise Competitive Priority Planning Evolution MRP-1960’s and 70’s Material Requirements Planning Master Production Scheduling Unconstrained MRP II-1980’s Unconstrained Manufacturing Planning and Control, with manual processes to “close the loop” Capacity Management Financial Integration ERP- 1990’s An accounting-oriented information system for identifying and planning the enterprise-wide resources needed to take, make, ship, and account for customer orders. [APICS dictionary] 資訊系統之演進 MRP I -- 1960~1980 生產者導向?大量生產 產品以價格及功能取勝?生產成本降低 整合：MPS及BOM MRP II -- 1980~1990 消費者導向?少樣多量生產 產品以多樣化及高品質取勝?生產彈性及消除浪廢 整合：製造、行銷、財務、人事、專案 ERP/SCM -- 1990~ 消費者導向?大量客製化 快速反應市場需求 跨地區、跨幣別的即時、整合資訊 資訊系統 製造環境分類 以製造策略分類 Job Shop (零工型) Repetitive (重複型) Batch (批量型) Flow Shop (流線型) 以產品定位策略分類 Engineering-to-order Make-to-order Assemble-to-order Make-to-stock 製造環境 Manufacturing System Model Capacity Management in MPS System Capacity Planning and Control Capacity Definition The rate at which work is withdraw from the system. The highest reasonable output rate which can be achieved with the current product specifications, product mix, work force, plant, and equipment. [APICS dictionary] Capacity Management The function of establishing, measuring, monitoring, and adjusting limits or levels of capacity in order to execute all manufacturing schedules. [APICS dictionary] Include capacity planning capacity control Work Center and Load Work Center A specific production facility, consisting of one or more people and/or machines, which can be considered as on unit for purposes of capacity requirements planning and detailed scheduling. [APICS dictionary] Load The amount of scheduled work ahead of a manufacturing facility, usually expressed in t