煤制甲醇工艺9.docVIP

AIChE 2008 National Student Design Competition Coal to Methanol Chemical Plant Report Chi Hang Lee Man Kit Chan Chan Yau Ao University of California, San Diego Department of Mechanical and Aerospace Engineering Chemical Engineering Program 9th June, 2008 Professor Pao Chau Contents Executive Summary ……………………………………………………..……...……….1 Overall Project Scope Description ……………………………………………….………1 Design Basis, Principle and Limitations ……………………………………….………...2 Technology Selection Criteria and Conclusion……………...…………….……………..5 Process Performance Summary ………………………………………………………….9 Project Economics Summary …………………………………….………...………….17 Project Description ……………………………………………………………………...18 Process Flow Diagram ……………………………………………………...…………...19 Major Equipment and List ……………………………………………………...……….21 Environmental and Process Safety …………………………………………………...….21 Appendix A: Coal Input Calculations Appendix B: Higman Gasification Simulation Output Appendix C: Water Gas Shift Reaction Calculations Appendix D: Methanol Synthesis Rate Calculations Appendix E: Temperature vs. CO2 and H2S with NMP Appendix F: NMP Cost Calculation Appendix G: ASPEN Input File Appendix H: ASPEN Simulation Appendix I: Equipment Sizing Calculation Goal Gasifier Acid Gas Removal Tower Water Gas Shift Reactor Flash Drum Distillation Tower 1 Distillation Tower 2 Appendix J: Economic Analysis for PFR Appendix K: CAPCOST Model Appendix L: Overall Process Flow Diagram Executive Summary As the price of crude oil continues to increase, there is a raising need to produce an alternate fuel source Methanol is an attractive contest and in this project, the economic feasibility and a preliminary design for a chemical plant to produce methanol to coal is explored. Design will be completed with the computer model ASPEN, while the economic is carried out utilizing CAPCOST. The desired output of methanol is 5000 MT/day and must also meet the AA grade requirement. This preliminary design is capable of producing 5065 MT/day o