基于PLC的自动精密分度系统基于单片机的智能温度测试控制仪的毕业设计.doc

基于PLC的自动精密分度系统 摘 要 本文利用PLC测控技术、步进电动机控制技术、传感技术对传统机械分度头进行了数控化改造，设计了一种自动分度系统。它以可编程控制器（PLC）为控制核心，通过步进电动机驱动细分控制机构实现对工件的自动分度。其以下特点： 1．通过操作面板可针对不同的工件的需要输入要求的均匀分度的加工孔数，即要求的分度数范围可以从1到99° 2．可编程控制器（PLC）根据输入的分度值经过运算输出一定的脉冲量，控制步进电机准确定位。在不加步进电机细分控制时，控制精度可达0.02°，加入步进电机细分控制时，理论控制精度最高可达0.02°/256。 3．对于分度运算中除不尽的余数进行特殊的编程处理，消除累积误差，确保均匀分度的精确控制。 4．步进电机的输出轴通过蜗轮蜗杆控制加工工件旋转一定的角度，实现分度，从而进一步提高分度精度。 5．由于不同的加工工件材料要求的分度钻头旋转速度亦不同，因此用于带动分度钻头旋转的电机由变频器控制，其不同的旋转速度可通过对变频器的设置来实现。 关键词：PLC，步进电机，自动分度，补偿算法 BASED ON PLC AUTOMATIC PRECISION INDEXING SYSTEM ABSTRACT Based on PLC control technology, stepper motor control technology, sensing technology in traditional machine head on numerical control, design a kind of automatic indexing system. It with programmable logic controller (PLC) as the core, through the stepping motor driver subdivision of the work piece control automatic degree. The following features: 1. Through the operation panel can according to the different requirements of the bow to input uniform of processing, which requires the aperture count degree points can range from 1 to 99. 2. Programmable logic controller (PLC) according to the input value of the degree of pulse output after operation, precise stepper motor control. In not stepping motor control, the control accuracy can reach 0.02 °, join stepper motor control theory, the maximum control precision 0.02 ° /256. 3. Except for dividing the remainder of operations for special programming, eliminate accumulation error and ensure uniform dividing the precise control. 4. Stepper motor output shaft by worm control work piece rotating a certain angle, to achieve sub-degree, which will further improve indexing accuracy. 5. Due to the different requirements of machining material indexing bit rotation speed also is different, so used to drive the rotating drill degree, the frequency control of motor speed through the rotation of the different Settings to realization of frequency converter. KEY WORDS： PLC，Homogeneous Degree，Stepping Motor，Compensa