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摘要
滚动轴承和齿轮是煤矿机电设备机械系统中最基本的元件,其出现故障的概率很高,一旦滚动轴承和齿轮出现故障就会造成巨大的经济损失,因此必须对其进行监测和诊断。目前的故障诊断方法大都以振动理论为基础,振动信号处理技术是设备故障诊断中最有效、最常用的方法。本文介绍了故障诊断的目的、意义、国内外研究现状、目前常用的故障诊断方法、Matlab小波工具箱、引起滚动轴承及齿轮故障的主要原因等。对小波分析法的理论部分进行了深入研究,并利用Matlab小波工具箱对滚动轴承及齿轮的故障信号进行小波分解。通过对分解所得细节信号的分析,可以准确判断出发生故障的部位及时间。结果表明,小波分析法可以在早期发现故障及其产生原因,减少维修时间,提高维修质量,节约维修费用,是一种行之有效的故障诊断方法。
关键词:故障诊断; 小波分析; Matlab仿真
Failure diagnosis of electromechanical device in coal mine
Abstract: The condition bearing and gear run is relate to the performance which mechanical system run,the probability it appears the breakdown is very high.Once the bearing and the gear appear the breakdown,can cause the mechanical system to be unable work normally.It will create the huge economic loss.The present method of fault diagnosis mostly bases on the vibration theory and the signal processing technology basing on vibration is the most effective and the most commonly used method. The main significance of fault diagnosis of equipment is state of the implementation of planned maintenance,make early warning of the development of equipment failure. Identificate and evaluate of the reasons,location and degree of risk identification of the fault .Forecast the development trend of the fault. Forecast the development trend of the fault and quickly find fault source. Put forward countermeasures and suggestions. And rapid to the specific circumstances to make response troubleshooting, to avoid or reduce accident,and ensure the smooth progress of production。This paper talks about the purpose of fault diagnosis,the significance, Research at home and abroad, The current commonly used method of fault diagnosis, Matlab wavelet toolbox, the main reasons of the fault of rolling bearing and gear,and so on. The research of the theoretical part of wavelet analysis is carried out in-depth。.And using Matlab wavelet toolbox make a simulation of fault diagnose of rolling bearing and gear。 The results show that, wavelet analysis can find the reasons for t
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