基于ABAQUS 的单个颗粒与加工面碰撞对固液两相流加工的影响研究.docVIP

第A-PDF1Split 2013 年 1 月  电 工 程  Journal of Mechanical Electrical Engineering Jan. 2013  DOI：10.3969/j.issn.1001-4551.2013.01.001 基于 ABAQUS 的单个颗粒与加工面碰撞 对固液两相流加工的影响研究* 计 时 鸣 ，王 嘉 琦 ，谭 大 鹏 （浙江工业大学 特种装备制造与先进加工技术教育部/浙江省重点实验室，浙江 杭州 310014） 摘要：针对固液两相流加工过程中磨粒如何影响加工效果的问题，提出了磨粒与工件之间的摩擦状况是直接影响抛光过程与抛光 质量的重要因素的假设。根据实际加工的实验材料数据，利用 ABAQUS 非线性有限元分析软件，研究了单磨粒对工件表面的接触作 用与材料去除的关系；然后搭建了固液两相流实验平台，对试验钢条进行了软性磨粒流加工。实验结果表明，加工表面的磨损分布 比较均匀，表面的粗糙度明显降低，体现了固液两相流加工的有效性。研究结果表明，实际加工中加工表面在受到水平切削力和竖 直挤压力共同作用下，产生了塑性变形继而发生切削磨损，最终提高了加工表面的抛光效果，达到了镜面级加工效果的目的，同时通 过使用 ABAQUS 软件可从微观直接说明固液两相流无工具精密加工机理。 关键词：模具；表面光整加工；液固两相流；ABAQUS；单磨粒；磨粒磨损；有限元分析 中图分类号：TH161+.1；O242.21 文献标志码：  文章编号：1001-4551（2013）01-0001-04 Influence of colliding of single particle and the processing wall on solid-liquid flow processing with ABAQUS JI Shi-ming，WANG Jia-qi，TAN Da-peng （Ministry of Education Zhejiang Province，Key Laboratory of EM， Zhejiang University of Technology，Hangzhou 310014，China） Abstract：Aiming at the problem that how particles affect the outcome of the solid-liquid flow processing，a hypothesis that the friction between the particle and the processing will be a vital factor that influences both the process and the polishing quality was presented. According to the real experimental processing data，the material removal was studied when the single particle comes into contact with the processing wall，using ABAQUS software. Then the experiment was set up to polish the steel strip with solid-liquid flow. The experiment results show that the abrasion is evenly distributed and the surface roughness greatly improved which means that the solid-liquid flow is valid in polishing process. The results indicate that the combined action of horizontal cutting force and vertical pressing force will cause plastically deformation and further abrasion in real machining，improving the surface roughness to mirror finish. Meanwhile，the mechanism of solid-liquid flow precision machining without tools can be v