精益生产2.Measureforleanimprovement(精益指标).pptVIP

Measure for lean improvement Lean Project Report Card精益生产业绩报告 Before and After Measures of aLean Project Workcell Layout and Square Footage used Spaghetti Diagram with Travel Distances Takt Time Production Cycle Time - Time elapsed from when the first value is added to the raw materials until those materials are built into a finished product and packaged and ready to ship to the customer. Not to be confused with Takt time. Output - quantity of pieces the line is producing Average Actual Time/Pc – use data from at least two job closings or most recent month (whichever has more data) Efficiency – use current monthly OPS method WIP Crew Size Lean Survey of Workcell Personnel Pictures of Workcell Value Stream Map Lean Project Report Card – Sustaining精益生产业绩报告 – 长期 Sustaining Measures of Workcell External Quality PPM’s Internal Quality 1st Pass Yield On Time Delivery Labor Minutes Per Unit WIP – Working in process Inventory Turns * Measurement(指标) UM Before Goal % After % Footprint (work cell), 生产占地面积 M2 56.44 Travel Dist. 生产移动距离 M 718 Takt T.(生产节奏) seconds Prod. Cycle T. (by batch) 生产周期 minutes 692/638 Output per month,月产量 pcs Ave Act T/Pc(每工序单件实际时间) min/pc 10.3/8.2 Efficiency(效率) % 92.6/118.89 WIP(在制品) days Crew Size(人员) persons 14 Lean Survey(精益调查) % 6S/5S Scorecard(5S/6S评分) pts Yield (overall)(总产出率) % Measurement(指标) UM(单位) Before Goal % After % Ext. Qual. (外部质量-客户退货) PPM’s 0 1st Pass Yld.(首次产出率) % 88/95 OTD(准时出货率) % Ave Act T/Pc(每工序单件实际时间) min/pc 10.3/8.2 WIP (在制品) days Inv. Turns(库存周转率) Plant turns Int. Quality (内部质量- 终检) PPM’s 1024 Question ?