7.烧结硬化-sinter_hardending.pdfVIP

Sinter Hardening of PM Steels 粉末冶金钢的烧结硬化 What is sinter Hardening? 什么是烧结硬化？ Sinter hardening is to combine sintering and heat treatment of PM steels in one process step which leads to more efficient material processing and good production economy. 烧结硬化是将粉末冶金材料的烧结和热处理结合成一道工 序，从而使材料的生产过程更有效，并提高经济效益。 Typical Surface Cooling Rates 典型的表面冷却速度 • Oil quench 油淬 ≈80℃/sec • Gas quench 气体冷却 ≈10℃/sec • Sinter hardening （soft gas quench) 烧结硬化（柔和气体冷却） ≈2-3℃/sec Internal cooling rates 内部冷却速度 Cylindrical Component 圆柱形零件 • Oil quench 油淬 → surface cooling rate is (much) larger than internal 表面冷却速度比内部要大得多 • Sinter hardening 烧结硬化 →about the same cooling rate within the part零件冷却速度一致 Sinter hardened components less sensitive to distorsions but larger grain size (important with tempering) 烧结硬化零件不易扭曲变形，但晶粒尺寸较大 (回火很重要) Dc and multiplying factors Dc,淬透系数 Large γ-grains = improved Multiplying factor, alloying Hardenability element 奥氏体晶粒越大 淬透性越好 淬透系数,合金元素 Mechanism of sinter hardening 烧结硬化机理 Factors influencing sinter hardening effect 影响烧结硬化的因素 * Alloying element合金元素 * Cooling rate冷却速度 * Density密度 * Carbon content 碳含量 Cases 实例 Influence carbon content-Distaloy DH-1+0.4/0.85% 碳含量的影响-Distaloy DH-1+0.4/0.85%C Influence carbon content-Astaloy CrL + 0.3/0.6% C 碳含量的影响-Astaloy CrL+0.3/0.6%C Influence cooling rate-Distaloy DH-1 + 0.85% C 冷却速度的影响-Distaloy DH-1+0.85%C Influence cooling rate – Astaloy CrL + 0.6% C 冷却速度的影响-Astaloy CrL+0.6%C Mechanisms of sinter hardening 烧结硬化的机理 • Obtain over 50% of Martensite in the