双螺杆捏合机转子型线设计与数值模拟.pdfVIP

机 械 工 程 学 报 JOURNAL OF MECHANICAL ENGINEERING 双螺杆捏合机转子型线设计与数值模拟* 魏 静 1 孙旭建 1 孙 伟 1 张光辉 2 (1. 大连理工大学机械工程学院 大连 116024; 2. 重庆大学机械传动国家重点实验室 重庆 400044) 摘要：利用曲面共轭原理建立双螺杆捏合机转子型线设计与螺杆转子共轭曲面啮合方程的数学模型，提出一种可对高黏度物 料进行输送、混合及塑化作用的新型双螺杆捏合机螺杆转子型线，给出转子螺旋副组成齿型线参数方程，进行转子结构设计， 并分析双螺杆捏合机的工作原理。建立双螺杆捏合机流场数值仿真模型，依据计算流体动力学理论，对非牛顿流体流动进行 三维、等温稳态有限元数值分析，研究其在不同转速及中心距条件下流场压力场分布、速度场分布、最大剪切应力、物料流 动速率等特性；依据流固耦合理论，求解捏合机内部流体和双螺杆转子结构耦合方程，研究不同工况下流体压力和扭矩对螺 杆转子应力和变形影响的变化规律。研究结果为双螺杆捏合机转子型线、结构参数的设计优化以及性能预测提供理论依据。 关键词：双螺杆捏合机 转子型线 数值模拟 流场特性 中图分类号：TH113 Research on Rotor Profiles Design Method and Numerical Simulation for Twin-screw Kneader WEI Jing 1 SUN Xujian 1 SUN Wei 1 ZHANG Guanghui 2 (1. School of Mechanical Engineering, Dalian University of Technology, Dalian 116024; 2. The State Key Laboratory of Mechanical Transmission, Chongqing University, Chongqing 400044) Abstract ：The profile curve design method and the mathematical model of conjugate surfaces of twin-screw kneader used for high viscosity material mixing, transportation and malaxating are established according to principle of gear engagement. One novel twin-screw kneader and the equations of the profile curves of the rotors as well as the rotor design are put forward, and the female and male rotor structures are designed. The working principles of the twin screw kneader are analyzed. The numerical simulation for dynamic characteristics of the flow field of the twin-screw kneader is carried out. The numerical simulation model of twin-screw kneader is established, and the three-dimensional, isothermal and steady numerical analysis of non-newtonian fluid is presented based