四分光器注塑模具设计.docVIP

摘 要 塑料工业是当今世界上增长最快的工业门类之一，而注塑模具是其中发展较快的种类，因此，研究注塑模具对了解塑料产品的生产过程和提高产品质量有很大意义。 本设计的目的是设计一个注塑模具，这个模具用来生产四分光器外壳的一个部件。在开始部分介绍了四分光器的工作原理，而四分光器的外壳是多个塑料注件装配而成的，所以本设计的重点是注塑模具的设计，此模具可以注出分光器外壳的一个塑件。这个塑件有多个侧孔，所以需要多个侧抽芯，这也是难点部分。 模具设计的开始，通过对塑件的尺寸分析，初步选择注射机和模架，然后根据所选的模架开始画总装图，在图中逐步加上所需零部件，这个过程中需要计算和确定尺寸，还可能要反复修改。我在设计时换了两套模架和三种注射机才选到较合理的配备形式。到总装图基本完成时，我开始用PRO/E画各个零件图，在这个过程中可能发现之前定的尺寸有的不合理，所以又要反回去计算定尺寸，还要查标准进行圆整。 通过本设计，可以对注塑模具有一个初步的认识，注意到设计中的某些细节问题，了解模具结构及工作原理。通过对PRO/E的学习，可以建立一般复杂的零件实体，可以建立立体装配图。 关键词：注塑模具；分型面；注射机；塑料制品；分光器 Abstract Plastics industry is one of the worlds fastest growing industry categories, and the injection mold is one of the types of rapid development, and therefore the study of plastic injection molds for understanding the production process and improve the quality of products have great significance. The purpose of this design is to design a plastic injection mold, the mold is used to produce a quarter of an optical parts casing. in the beginning , a QV4 introduced of the working principle of optical devices, optical devices and a quarter more than the shell is assembled from pieces of plastic injection, so this is designed to focus on the design of injection mold, the mold can be injected by the Shell a plastic parts. There are a number of plastic parts of the side hole, so it is necessary to draw a number of side cores, which is difficult in part. In the beginning of design, plastic parts of the size analysis, the initial choice of injection molding machine and mold, and then die carrier in accordance with the beginning of the selected painting assembly diagram, and gradually add in the necessary map components, this process needs to be calculated and determine the size, also may have to repeatedly modify. I changed the design of two sets of injection mold machines and three before the election with a more reasonable form. To map the basic assembly is complete, I began to use PRO / E painting various parts diagram, in the process may be found prior to set