手持式超声振动切割机地机构设计.doc

小型超声切割机的结构设计 [摘要] 在陶瓷的应用中，超声加工和普通机械加工相比有很多的优势。导体和绝缘体材料都可以被加工，同时加工复杂的三维立体外形可以像加工简单的外形一样快速。再者，这种工艺不会在工件的表面产生热变形和化学的反应，同时作用在工件表面的浅的压应力能增加被加工部分的受力强度。 本论文利用超声加工适合加工各种脆性材料且切削应力、切削热很小的有点，在传统的切割机上嵌入一个超声振动系统，进行超声振动系统的结构设计，结合小型超声切割机的传动部分结构设计，设计小型超声切割机。 旋转超声加工的这个或者其他的优势，让这种加工方法在将来玻璃和陶瓷工业应用中持续增加欢迎度。 [关键词] 超声加工；超声振动系统；换能器；变幅杆；切割机 Design of the small ultrasonic cutting machine’s structure [Abstract] In ceramic applications, USM provides a number of advantages compared to conventional machining techniques. Both conductive and nonconductive materials can be machined, and complex three-dimensional contours can be machined as quickly as simple shapes. Additionally, the process does not produce a heat-affected zone or cause any chemical/electrical alterations on the workpiece surface, and a shallow, compressive residual stress generated on the workpiece surface can increase the high-cycle fatigue strength of the machined part. The purpose of this subject is to the fragile issue of the tile , thin parts in the traditional cutting machine to cut . Using ultrasonic maching which suitable for processing a variety of brittle materials with small cutting stress and cutting heat , embedded in a conventional cutting machine ultrasonic vibration system, conduct a small part of ultrasonic cutting machine transmission structure design,make the structural design of the system. With this and other advances in RUM, it is likely that this machining method will continue to gain popularity for glass and ceramic applications in the near future. [Keyword]:Ultrasonic Machining;Ultrasonic vibration system;Transducer;Horn; Cutting machine 目录 1 引言--------------------------------------------------------------1 1.1 课题背景及选题意义--------------------------------------------1 1.2 目前国内外超声加工的发展情况----------------------------------2 1.3 超声加工的优点------------------------------------------------4 1.4 本课题的主要研究工作------------------------------------------5 2 小型超声切割机的整体设计方案--------------------------------------6 2.1