毕业论文--MG400920-WD型交流电牵引采煤机.docVIP

摘 要 MG400/920-WD型交流电牵引采煤机，采用多电机驱动、横向布置的新型电牵引采煤机，总装机功率920kW，截割功率2×400kW，牵引功率2×50kW，采用机载交流变频技术调速、销轨式牵引，适用于1.9~3.8m，煤层倾角≤16°，煤质中硬或是硬的综采工作面。 本说明书主要介绍了采煤机截割部的设计计算。MG400/920-WD型采煤机截割部主要是由一个减速箱和四级齿轮传动组成，截割部电机放在摇臂内横向布置，电动机输出的动力经由三级直齿圆柱齿轮和行星轮系的传动，最后驱动滚筒旋转。截割部采用四行星单浮动结构，减小了结构尺寸，采用大角度弯摇臂设计，加大了过煤空间，提高了装煤效果。 在设计过程中，对截割部的轴、传动齿轮、轴承和联接用的花键等部件进行了设计计算、强度校核和选用。本说明书主要针对主要部件的设计计算和强度校核进行了叙述和介绍以及对采煤机润滑和密封的选用。 此外，还对MG400/920-WD采煤机的使用与维护，采煤机的经济性进行了说明，以便能更好的发挥该采煤机的性能，达到最佳工作效果 关键词：采煤机；截割部；减速箱；行星轮系；传动齿轮；设计 ABSTRACT The MG400/920-WD type is a new kind of electricity drawing high-power mining machine with several motors placed transversely .The whole power is 920 kW including 400 kW used for cutting and 100 kW used for moving. It uses Ac frequency conversion technology to exchange its speed, and is tracked by Pin rail adjusted for 1.9~3.8m and less than 16皁f the mine. The cmanual mainly introduces the design of the cutting parts. The MG400/920-WD mine machine is mainly composed of a reducer and level 4 gear transmission. The cutting motor is arranged transversely and the power is transferred by straight gear and a planet round and finally drives the roller. The cutting part uses the structure of four planets, which reduces the size of the structure and increases the size of mining room with the design of big angle of rocker. In the course of designing, I programmed the design, choosing and examination of the shaft, transforming gear, bear and the spine used for connection. Besides，Imaintenance of the mining machine so that it can work better. Keyword: Mining machine, the cutting department, Gearbox, A department of planet, Gear wheel of the transmission, Design 目录 1 绪论 1 1.1国外采煤机的发展历史 1 1.2我国采煤机的发展历史 3 1.3采煤机的发展趋势 5 2 采煤机的总体设计 7 2.1 原始条件 7 2.2 采煤机的整机结构 7 2.3采煤机总体尺寸的确定 11 2.4截割部传动系统 11 2.5采煤机牵引部概述 12 2.6 电机的主要参数 15 2.7传动比分配 16 3 齿轮设计 20 3.1齿轮啮合条件 20 3.2齿轮材料的选择 20 3.3传动系统的运动参数的计算 20 3.4齿轮的受力分析 22 3.5齿轮设计及强度效核 25 3.6齿轮几何尺寸的几何尺寸计算 28 4 轴的设计和校核 30 4.1材料的选择 30 4.2结构设计 30 4.3轴强度计算 31 4.4按弯曲合成强度验算 33