468曲轴工艺规程及钻模夹具的设计.doc

摘 要 本文介绍了曲轴加工过程中定位、装夹、加紧、钻模以及曲轴加工方面、夹具设计上的相关知识。综述了国内外目前微型车曲轴的制造技术及发展趋势。通过对曲轴的使用性能、工作条件、结构、技术要求的了解，对曲轴的加工工艺规程进行研究改进,提出了在加工过程中常出现的问题及改进的办法，使曲轴的精度和表面质量得到很大提高，降低了废品率，提高了劳动生产率。并绘制夹具的二维与三维图形。与在对国内外夹具的设计现状进行分析的基础上，针对中小企业广泛使用夹具常出现的情况，我们有必要对夹具进行设计，具有现代机床夹具设计的相关知识，这样可有效地提高夹具设计的速度和质量，从而提高企业效益。此外，本文顺应现代机械设计发展趋势，利用Pro/E绘出曲轴及重要工序夹具的三维图。 关键词：曲轴夹设计维图Pro/E ABSTRACT This paper introduces the crankshaft machining process of location 、clamping、intensify、jig and the relevant knowledge on crankshaft processing and the design of fixture. Reviewed the current micro-car crankshaft manufacturing technology and development trends. Through the use of performance, working conditions, structure and understanding of the technical requirements of the crankshaft processing improvements in the processing of those problems and improving the method, so that the crankshaft precision and surface quality can be improved greatly, reduced the reject rate, improved labor productivity. Furthermore, I am conversing the size of the chain. In considering the reasonableness of the crankshaft design, stress analysis for the crankshaft and the related calculation and verification. In the domestic and international fixture design for the analysis of the status quo, based on extensive use of the regular fixture. We need to design fixture, fixture with modern design knowledge, This will effectively increase the speed fixture design and quality, there by improving enterprise efficiency. In addition, the paper conform to the modern mechanical design development trends, using the Pro/E to draw the 3D map of crankshaft and the important processes on the fixture. Key words：Crank；Fixture；Design；3D Map；Pro/E 目 录 摘要 I Abstract II 第1章 绪论 1 1.1 选题背景 1 1.2 1 1.2.1 国外曲轴制造技术的发展趋势 1 1.2.2 国内曲轴制造技术的发展趋势 2 1.3 4 1.4 课题研究的主要内容 5 第2章 曲轴加工工艺研究及钻模夹具的设计 6 2.1 概述 6 2.1.1 曲轴使用的性能与工作条件 6 2.1.2 曲轴的结构与技术要求 6 2.1.3 材料与毛坯 6 2.2 曲轴加工工艺分析 6 2.2.1 曲轴加工工艺过程 7 2.2.2 定位基准的选择 8 2.2.3 加工工序的安排 9 2.3 夹具的设计 10 2.3.1 夹具的定义和作用 10 2.3.2 夹具的分类 10 2.3