侧弯支架冷冲压工艺及级进模设计说明书.doc

摘 要 关键词： Abstract Sheet metal stamping is a widely used method in industrial production.With the rapid development of modern businesses，the structure of the metal pieces becomes more and more complex. The metal pieces also need to have high accuracy. At the same time, the demands of the production security, the ease of operation, the economy of processing are increasing. Single-stage molds can’t meet the the needs of production. Many manufacturers use the multi-position progressive die in production. Therefore, Multi-position Progressive Dies are used increasingly widespread in the die manufacturing at home and abroad.Multi-position Progressive Die is developed basing on the general progressive die. It has the most pressing function, the most complex structure, productivity and the highest degree of automation. In the design of the multi-position progressive die, we must design the assembly structure of the progressive die. And then, we design other components of it.This mold adopts the blanking, cutting waste way so the mould structure is punch, guide, bending, blanking process design, layout using single side-by-side arrangement. In this page, I analyzed the stamping process of a scoliosis bracket, as well as design of the verall structure. I also did the calculation of the workpiece, determined the workpiece’s forming process and the nesting program and did a calculation of the mold process. After that, I designed the die in all aspects. The application shows that the die is feasible and reliable in structure and can ensure the quality of the products. Key words: Scoliosis bracket;Stamping process;Layout design;Progressive die 目 录 要 III Abstract IV 目 录 V 1 绪 论 1 1.1 课题研究的目的和意义 1 1.2 国内外的发展概况 2 1.3 本课题应达到的要求 5 2 冲压工艺设计 6 2.1 冲压件简介 6 2.2 冲压的工艺性分析 6 2.3 冲压工艺方案的确定 8 2.3.1 冲压模具类型 8 2.3.2 冲压工艺分析和计算 8 3 侧弯支架连续模设计 10 3.1 模具结构 10 3.2 确定其搭边值 11 3.3 确定排样图 11 3.3.1 送料步距与带料宽度 11 3.3.2 排样方案 13 3.4 材料利用率计算 13 3.5 凸、凹模等刃口尺寸的确定 14 3.5.1 冲孔凸、凹模刃口尺寸计算 14 3.5.2 成形侧刃凸、凹模刃口尺寸计算