电喇叭底座冷冲压工艺及模具设计说明书.doc

摘 要 电喇叭底座使用寿命长的电喇叭底座。关键词：Abstract Die technology to produce products with high accuracy, high complexity, high consistency, high production efficiency and low consumption and so on. Thus, die technology has become the measure of a country manufacturing an important indicator of the level determines the product quality, efficiency and new product development capability. This paper discusses in detail the whole process of stamping dies. Stamping die that is in the process of stamping, the material (metal or non-metallic) processing into parts(orsemi-finished products) of a special technical equipment. The part is electric horn base, This product’s mold with low cost brings high production efficiency. according to the size of the design components, materials, mass production, etc., the first part of the process of analysis to determine the blanking process planning and die structure of the program, and then through the process design calculations, determine the nesting and cutting board, calculate the pressure and pressure washed centers, primary presses, computing convex and concave Die Cutting Edge dimensions and tolerances, the final design selection of parts and components, to press for checking, drawing die assembly drawings, as well as Mold processing technology of the main parts to the preparation procedures. In which the structural design, primarily to the punch and die, punch and die, positioning parts, unloading and out of pieces of equipment, mold, pressing equipment, fasteners, etc. Making the working-life of electric horn base more longer. Key words: Die; Banking; Punch; Die; Main punch; 目录 摘 要 III Abstract IV 目录 V 1 绪 论 1 1.1 本课题的研究内容和意义 1 1.2 国内外的发展概况 2 1.3 本课题应达到的要求 4 2 冲压工艺设计 6 2.1 冲压件简介 6 2.2 冲压件的工艺性分析 7 2.3 冲压工艺方案的确定 9 2.4 冲压工艺计算 9 2.4.1 工件的毛坯尺寸计算 9 2.4.2 工序分析 11 2.4.3 拉深工序及尺寸计算 11 2.4.4 整形分析 13 2.4.5 工序汇总 14 2.4.6 各工序尺寸公差的确定 14 2.5 产品所需模具 14 3 落料拉深模设计 16 3.1 模具结构 16 3.2 确定其搭边值 17 3.3 确定排样图 17 3.4 材料利用率计算 19 3.5 凸、凹模刃口尺寸的确定 20 3.5.1落料部份凸、凹模刃口尺寸的确定