基于GA-BP神经系统数控机床远程智能故障诊断系统的设计说明书.docVIP

设计总说明 CNC(Computerized Numerical Control machine，CNC machine)是一种典型的机电一体化产品,是现代制造业的主流设备,快速发展的数控技术,数控设备已遍布世界各地,从2003年开始,我国已成为世界上最大的消费国的数控机床。与广泛使用的数控机床,数控机床故障已迅速增加,生产和设备维修单位增加了很多的人力和财力,甚至造成重大事故和经济损失给用户。 本设计首先回顾了开发过程的远程故障诊断技术的基础上,建立基于互联网的数控机床是提出这个想法的远程监测和故障诊断系统。数控机床的关键工具故障诊断的对象、功能需求的远程监测和故障诊断系统进行了分析,阐述了应注意的问题,在系统设计、开发和困难和关键技术采用。深入分析的基于互联网的数控机床远程监测和故障诊断系统的理论基础和具体实现技术。其中,数控机床主轴伺服系统故障分析,并选取了具有代表性的7个问题的起因/故障现象,总结了28为输入/输出故障样本集。GA - BP神经网络训练样本集,并使用MATLAB对实例仿真。结果表明,改进的BP网络的故障诊断数控机床伺服系统是有效的。 关键词：数控机床；故障诊断；Internet；GA-BP神经网络 DESIGN SUMMARY As a kind of typical mechatronic product, CNC machine tools are the dominant equipments of the modern manufacturing. As CNC technology progresses rapidly, CNC machine tools are used all over the world. Since 2003, China has been the world’s largest consumer of machine tools. With the widespread use of CNC machine tools, CNC machine tool failure is increasing rapidly. It costs the manufacturer a lot of manpower and material resources to maintain the equipments. Even worse, serious accidents may happen and induce great economic loss. The development of the remote fault diagnosis technology is firstly reviewed in this thesis. Then a tentative plan based on Internet is proposed for the remote monitoring and fault diagnosis system. Focus on the NC machine tool failure diagnosis, the functional requirements of the remote monitoring and fault diagnosis system is widely analyzed. The problems and difficulties as well as key technologies which should be paid attention to during the systems design and development are discussed. An in-depth analysis is taken for he theoretical basis and specific realizing technology of the CNC machine tools in the Internet-based remote monitoring and fault diagnosis system. In the paper, the faults on the spindle servo system are analyzed, and 7 couples of representative fault appearance and summarize 28 couples of the input/output fault samples are selected. Then the fault samples based on GA-BP neutral network are t