基于ProE的接水盒注塑模具设计说明书.doc

基于ProE的接水盒注塑模具设计说明书.doc

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摘 要 Abstract Injection molding is one of the main methods for thermo plastics, and it can once-form delicate plastic members with sophisticated shape. In this design, the knowledge of injection mold design and related mechanical design are mainly used. The design process of a injection mold is analyzed, that is, the analysis of injection molding, the selection of the injection molding machine and the check of the related parameters of it, the structural design of the mold,, the related calculation of the injection mold design, the determination of the overall size of the mold and the drawing of the sketch, the drawing of the assembly diagram of the mold structure and the parts diagram, and so on.. the design includes the choice of the molding location and the parting surfaces, the determination of the number of the mold cavity, the layout arrangement and the runner layout of the cavity, as well as the choice of the gate location, the structural design of the mold parts、the core-pulling mechanism、the gating system、the ejection mechanism and so on.Design process mainly uses the Pro/E 3D part drawing and according to the design drawing of the mould core and cavity, and basic mold rack and so on, then use Auto CAD 2D assembly drawing and parts drawing, at last, by check, for the whole structure to improve its stability and reliability. Keywords:water receiver;injection mold; ABS plastic 目 录 摘 要 III Abstract IV 目 录 V 1 绪论 1 1.1 1 1.2 塑料模具国内外发展现状 1 1.3 本课题应达到的要求 2 2 塑件分析 3 2.1 材料的选择 3 2.2 塑件的几何形式及结构分析 4 3 设备的选择与校核 6 3.1 塑件质量的计算 6 3.2 型腔数量的确定 6 3.3 注射机参数的校核 7 3.3.1 注射量校核 7 3.3.2 塑件在分型面上的投影面积与锁模力的校核 7 3.4 开模行程的校核 8 3.5 脱模力Q 8 4 浇注系统和排溢系统的设计 10 4.1 10 4.2 浇注系统的设计 11 4.2.1 主流道的设计 11 4.2.2 主流道尺寸的确定 12 4.2.3 浇口位置的选择 12 5 成型零部件的设计与计算 13 5.1 成型零件的结构设计 13 5.1.1 型腔(或凹模)的设计 13 5.1.2 型芯(或凸模)的设计 13 5.2 成型零件工作尺寸的计算 14 5.2.1 型腔外形尺寸的确定 14 5.2.2 型芯外形尺寸的确定 15 5.2.3 型腔深度和型芯高度尺寸的计算 17 5.2.4 型腔侧壁厚度的计算 17 5.2.5 型腔底板厚度的计算 17 5.2.6 中心距尺寸的计算 18 6 脱模机构的设计 19 6.1 脱模力的计算 19 6.2 推出机构的设计

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