风力发电机齿轮箱润滑油的污染、危害及控制解决方案.pdfVIP

主题 4 ：风电零部件设计与制造 风力发电机齿轮箱润滑油的污染、危害及控制解决方案 ——精滤系统在风力发电机的齿轮系统上安装应用 邓翔 西西延森过滤器（天津）有限公司 摘要：随着中国风力发电行业的发展，风机的维护和保养工作逐渐成为发电企业和主机厂家的关注 重点之一。根据风能发展较早国家和地区的经验，一般在 3-5 年的运行后，风力发电机的传动机械 部分开始进入一个故障多发期，关键部件如齿轮箱等开始集中出现不同程度的问题。本文就风机的 关键部件——齿轮箱，其中的润滑油的各种污染及其危害做了详细的介绍和说明，并提出了简单、 经济、有效的控制解决方案，可以作为发电企业和 设备厂家提高发电设备利用率和降低停机、维 护维修成本的参考。 关键词：风力发电机，齿轮箱，润滑油，污染，精滤 Harm, Pollution and Control of Wind Turbine Oil System ( Gear Box Lubricating Oil ) Deng Xiang Danish Pavilion-C.C.JENSEN A/S Abstract: The wind power industry is growing fast in China, then the maintenance and repair work come to be one of the most important issue for both wind power plant and wind turbine manufacturer. According to the experience in countries which had long history of wind power equipment, the failure and problems on mechanical parts of the wind turbine will come more and more after 3-5 years running. Some key components, such as gearbox, will have more and more problems. In this article, there will be a instruction on different kinds of contaminantion in gear lube oil and what kind of damage will be caused by those contaminations. Also the author gives some simple, economic and efficient solution for solving the problems. That could be an idea for wind power plant and wind turbine manufacturer, for purpose of control the contamination level in oil, lower the maintenance cost and risk of production stops, and increase the availability of wind turbine in the longer term. Key words: wind turbine, gearbox, lube oil, contamination, fine filtration 1 关于风力发电机齿轮箱润滑 增速齿轮箱是风力发电机的主要传动部件，用于增加叶轮转速。目前主要的风力发电增速齿轮 箱的制造商为Winergy，Hansen等，我们国家的制造商为南京高速齿轮箱厂，重庆齿轮箱厂，大连 重工减速机厂等。 由于风力发电机多安装在偏远、空旷、多风地区，如我国的新疆、内蒙古及沿海等地区，增速 齿轮箱的工作环境属于高低温变化、高湿气，并且风机处于相对偏远的地区，维修或更换的成本巨 大，因此设计要求齿轮箱必须有极高的运行稳定性、可靠性。 颗粒物，水分和氧化产物等污染物，对油以及设