散热器型材分流组合模的设计（含全套CAD图纸）.doc

买文档后送图纸，QQ 194535455 摘 要 针对散热器型材的成形工艺做了详细分析,具体分析了生产模具的各要素在热挤压过程中对型材质量的影响。根据此挤压件的工艺特征，具体分析了在实际应用中分流组合挤压模具出现的早期失效和成形缺陷问题。 通过对平面分流组合模的认识，具体分析了平面分流组合模的工作原理与结构特点。根据对一般模具结构的分析，合理的选择了模具的材料，分流孔的分布、形状和大小等关于模具设计的关键要素。 通过对模具分流比、分流桥、模芯、焊合室、模孔工作带和模孔空刀尺寸的计算，具体的设计了一套全新的散热器型材模具。最后对分流桥弯曲应力、分流孔道抗剪应力和模芯的强度进行了校核，使模具在现实生活的使用中，各方面的强度得到了有力的保证。 该套模具具有悬臂、多孔、壁薄，而且一模多孔等特点，大大提高了材料利用率和加工速度，减低了产品不合格率，从而降低了生产成本。 关键词：散热器型材；铝型材；正挤压；平面分流组合模；悬臂；薄壁；一模多孔 Abstract Against aluminum radiator section material Forming Technology has done a detailed analysis, specific analysis of the production mold the elements of the hot extrusion process influence of quality . Under the conditions of extrusion processes, specific analysis of the practical application Porthole extrusion mold of early failures and forming defects. Through the Porthole mold awareness, specific analysis of the Porthole Die Principle and the structural characteristics. According to the general structure of the mold, reasonable choice of the mold material, hole streaming distribution shape and size of the key elements to the die design. Through the die split ratio, streaming Bridge, the mold, welding room, simulated work zone and hole-hole size and air-cutting the specific design of a new high-efficiency heating unit mold Finally, the streaming Bridge bending stress, diversion channel shear stress and the intensity of the mold of Check, mold enable real-life use, the strength of a favorable is guaranteed. The mold has a cantilever, porous, thin-walled, and the characteristics of a porous mold, greatly improving the utilization of materials and processing speed, reduce the failure rate of the product, thereby reducing the production costs. Keywords：radiator section material; Aluminum; Positive Squeeze; Plane Diverted Mold; Cantilever; Thin-walled; A porous mold 目 录 1 绪论 1 2 挤压产品的工艺分析 2 2.1 成形工艺的分析及选择 2 2.2 挤压件的结构分析及各个要素对其影响 3 2.3 挤压件的尺寸分析 4 2.4 挤压机吨位的选择 4 2.5 挤压模具失效分析 5 3 平面分流组合模 5 3.1 结构分析 5 3.2 工作原理与特点 6 4 模具结构设计 6 4.1 模具材料 6 4.2